Solid State Lighting Apparatus with Constant Current Driver

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Solution Overview

Problem

Existing lighting technologies, such as incandescent bulbs and fluorescent lamps, are inefficient, expensive to operate, have short lifespans, and pose environmental hazards due to the use of hazardous materials, while also being unsuitable for compact spaces and low temperatures.

Innovation Solution

A solid state lighting apparatus using LEDs with a current limiting device configured as a constant current source, powered by a bridge rectifier that converts AC to DC, allowing for efficient operation at less than 100% duty cycle and eliminating the need for bulky ballasts, enabling compact and long-lasting lighting solutions that can fit into existing fixtures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If incandescent bulbs are used, then they are inexpensive to buy, but they generate 90% heat and merely 10% light, making them inefficient and expensive to operate

Engineering Contradiction:
Improveenergy efficiencyVSAvoidheat generation
Core Design Contradiction:
Use of energy by moving objectVSLoss of energy

Solution Approach 1:

The patent replaces the thermal radiation mechanism of incandescent bulbs with electroluminescence in LEDs, eliminating the need for heat generation as an intermediate step. The solid state lighting elements directly convert electrical energy to light, achieving superior energy efficiency without the 90% heat loss characteristic of incandescent technology.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The invention changes the fundamental operating parameters from thermal radiation at high temperatures to electroluminescence at low temperatures. By operating LEDs at room temperature with controlled current through a constant current source, the system achieves high efficiency while minimizing heat generation and energy loss.

Inventive Principle:
Principle #35Parameter changes

2Use of energy by moving object

If fluorescent lamps are used, then they are more efficient than incandescent bulbs, but they utilize hazardous materials such as mercury and require bulky ballasts

Engineering Contradiction:
Improveenergy efficiencyVSAvoidhazardous materials
Core Design Contradiction:
Use of energy by moving objectVSObject-affected harmful factors

Solution Approach 1:

The patent extracts and eliminates hazardous materials such as mercury from the lighting system by using solid state LED technology. The invention achieves efficient lighting without requiring toxic substances, thereby removing the harmful factors associated with fluorescent lamp disposal and environmental impact.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention replaces expensive fluorescent lamps with more affordable LED-based solid state lighting. Although early LEDs had shorter lifetimes, the constant current driver circuitry and modular design extend operational life, while the overall system cost decreases due to elimination of mercury, ballast components, and maintenance requirements.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Duration of action of stationary object

If fluorescent lamps are used, then they exhibit longer life than incandescent bulbs, but they require frequent maintenance fulfilled by intensive labor

Engineering Contradiction:
Improveproduct lifeVSAvoidmaintenance requirements
Core Design Contradiction:
Duration of action of stationary objectVSEase of operation

Solution Approach 1:

The patent implements self-service through the constant current driver circuit that automatically regulates LED operation without manual intervention. The modular housing design enables easy replacement of entire lighting modules without complex maintenance procedures, eliminating the intensive labor required for fluorescent lamp maintenance while extending operational life to 50,000 hours or more.

Inventive Principle:
Principle #25Self-service

4Reliability

If fluorescent lamps are used, then they perform poorly in low temperatures, but they are unsuitable for smaller spaces due to bulky ballasts

Engineering Contradiction:
Improveperformance in low temperatureVSAvoidhousing size
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

The patent replaces the gaseous discharge mechanism of fluorescent lamps with solid state electroluminescence. This substitution eliminates temperature-dependent gas pressure requirements, enabling reliable operation in low temperature environments. The solid state lighting elements and integrated constant current drivers function consistently across a wide temperature range without the performance degradation characteristic of fluorescent technology.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The invention nests the constant current driver circuitry, power converter, and LED arrays within a compact modular housing that fits into standard lighting fixtures. This nested integration eliminates the need for external ballasts, reducing the overall volume and enabling installation in smaller spaces where traditional fluorescent lamps with bulky ballasts cannot be accommodated.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides energy-efficient, long-lasting (up to 50,000 hours), environmentally friendly lighting that is compact and suitable for various applications, including small spaces, with reduced heat generation and minimal maintenance requirements.

Implementation Method 1

bridge rectifier for converting AC power to DC power for the current limiting device

Methodology Applied
Scientific EffectRectification:

Implementation Method 2

solid state lamp including one or more solid state lighting elements

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentUS8258720B2Solid state lighting apparatus
Publication Date: 2012.09.04 ELEMEDIA TECH OF AMERICA LLC
  • US8258720B2 patent drawing
  • US8258720B2 patent drawing
  • US8258720B2 patent drawing

AI summary

A lighting apparatus includes a solid state lamp including one or more solid state lighting elements, and a power circuit including a current limiting device electrically connected to the lamp. The current limiting device configured to impose a maximum threshold on the current delivered to the lamp, wherein the current limiting device functions as essentially a constant current source. The lighting apparatus includes a housing for the power circuit and lamp, as a module unit.