Solid-State Lighting Driver with Polarity Correction for Avionics

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Solution Overview

Problem

Conventional fluorescent lamps require ballasts for operation, leading to limited lifespan and maintenance challenges, especially in unique environments like aircraft, where replacement and retrofitting are difficult and time-sensitive.

Innovation Solution

A solid-state lighting driver and lamp replacement system that can operate with AC or DC power, featuring LED lamps connected in series or parallel, with automatic polarity correction and incorrect installation indicators, allowing for easy installation and reduced maintenance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If fluorescent lamps and ballasts are used, then lighting function is provided, but lifespan is limited and maintenance complexity increases

Engineering Contradiction:
ImprovelifespanVSAvoidmaintenance complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The invention separates the lighting function from the power conversion function by using a universal driver that can drive multiple types of lamps (fluorescent, LED, HID). This segmentation allows the lamp to be replaced independently without replacing the driver, thereby extending system lifespan and reducing maintenance complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The universal driver is designed to accommodate multiple lamp types through programmable control modes (e.g., instant start, rapid start, pulse width modulation for LED). This multi-functionality eliminates the need for multiple specialized drivers, reducing overall system complexity and maintenance burden while extending usable lifespan through adaptive control.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Ease of operation

If ballasts are used with fluorescent lamps, then lighting operation is enabled, but device complexity increases and ease of operation decreases

Engineering Contradiction:
Improveinstallation easeVSAvoidsystem complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The invention merges the ballast functionality directly into the universal driver unit, eliminating the need for separate ballast components. The driver integrates power conversion, control logic, and lamp-specific programming in a single module, reducing system complexity while maintaining ease of operation through standardized installation interfaces.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The universal driver includes automatic lamp type detection and self-configuration capabilities. Upon lamp installation, the driver automatically identifies the lamp type and configures appropriate drive parameters, eliminating the need for manual ballast switching or complex setup procedures, thereby improving ease of operation while reducing system complexity.

Inventive Principle:
Principle #25Self-service

3Productivity

If fluorescent lamp fixtures are retrofitted in unique locations like aircraft, then lighting is provided, but replacement time increases and productivity decreases

Engineering Contradiction:
Improvemaintenance speedVSAvoidreplacement time
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The universal driver is designed as a standalone module that can be installed independently of the lamp type. In aircraft applications, this allows maintenance personnel to replace only the lamp while leaving the driver in place, dramatically reducing replacement time and increasing productivity in hard-to-reach locations where full fixture replacement would be time-consuming.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The driver uses programmable parameters to adapt to different lamp types without requiring physical reconfiguration. In aircraft maintenance, this allows the same driver hardware to service multiple lamp types, enabling quick lamp replacements without needing to change drivers or perform complex wiring modifications, thereby reducing replacement time and improving productivity.

Inventive Principle:
Principle #35Parameter changes

4Ease of repair

If conventional fluorescent systems are used, then lighting is provided, but ease of repair decreases due to specialized components

Engineering Contradiction:
Improverepair simplicityVSAvoidcomponent specialization
Core Design Contradiction:
Ease of repairVSDevice complexity

Solution Approach 1:

The universal driver is designed with universal interfaces and programmable control that work with multiple lamp types (fluorescent, LED, HID). This universality means that the same driver unit can service different lamp types, simplifying repair operations by eliminating the need for specialized ballasts for each lamp type and reducing the skill level required for repairs.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The driver includes automatic diagnostics and self-configuration features that simplify repair procedures. Upon lamp installation, the driver automatically detects lamp type and configures drive parameters, and can diagnose faults without external intervention. This self-service capability reduces repair complexity and makes the system easier to maintain for personnel with varying levels of expertise.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides a reliable, long-lasting, and efficient lighting solution with simplified installation, reducing maintenance complexities and ensuring proper operation regardless of installation orientation.

Implementation Method 1

Solid-state lighting such as light emitting diodes provide a more efficient lighting solution than fluorescent lamps

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Implementation Method 2

These photons are absorbed by the fluorescent coating, causing it to emit light at visible frequencies

Methodology Applied
Scientific EffectFluorescence: Fluorescence

Data Source

PatentUS12163631B1Solid state lighting driver and lamp replacement for avionics ballast and fluorescent lamp
Publication Date: 2024.12.10 SADWICK LAURENCE P
  • US12163631B1 patent drawing
  • US12163631B1 patent drawing
  • US12163631B1 patent drawing

AI summary

A solid-state light replacement includes a housing, a pair of electrical connections on the housing, a substrate within the housing and dividing the housing into at least two sections, at least one solid state light mounted to the substrate in one of the at least two sections and electrically connected to the pair of electrical connections, and at least one solid state installation error indicator light mounted to the substrate in another of the at least sections and electrically connected to the pair of electrical connections in an opposite polarity from the connection of the at least one solid state light to the pair of electrical connections.