Solid State Lighting Duty Cycle Control for Appliance Thermal Management

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Solution Overview

Problem

Solid state lighting devices in appliances like refrigerators consume high power and generate excessive heat, complicating thermal management and increasing energy costs, while maintaining high light levels.

Innovation Solution

Implementing a power controller that supplies a pulse modulated power signal with a duty cycle to the solid state lighting devices, cycling them on and off, which reduces power consumption and heat dissipation while maintaining or increasing perceived brightness.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If solid state lighting devices operate at high light levels continuously, then illumination intensity is improved, but power consumption increases and heat generation worsens

Engineering Contradiction:
Improvelight levelVSAvoidpower consumption
Core Design Contradiction:
Illumination intensityVSUse of energy by moving object

Solution Approach 1:

The patent applies pulse width modulation (PWM) to cycle the solid state lighting devices on and off at high frequency, providing illumination only during the 'on' portion of each cycle. This periodic operation reduces average power consumption while maintaining perceived brightness through persistence of vision, directly resolving the contradiction between continuous high light levels and power consumption.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system dynamically adjusts the duty cycle of the PWM signal to optimize the balance between illumination intensity and power consumption. By varying the on-time proportion within each cycle, the system can adapt to different lighting requirements while controlling energy usage, transforming a static high-power operation into a dynamic, efficiency-optimized operation.

Inventive Principle:
Principle #15Dynamics

2Illumination intensity

If solid state lighting devices operate at high light levels continuously, then illumination intensity is improved, but heat generation increases

Engineering Contradiction:
Improvelight levelVSAvoidheat generation
Core Design Contradiction:
Illumination intensityVSObject-generated harmful factors

Solution Approach 1:

By cycling the lighting devices on and off using PWM, the system reduces the total time the devices are active, thereby reducing cumulative heat generation. The periodic operation allows thermal dissipation during the 'off' periods while maintaining adequate perceived illumination during the 'on' periods, resolving the contradiction between high light levels and heat generation.

Inventive Principle:
Principle #19Periodic action

3Use of energy by moving object

If solid state lighting devices are cycled on and off with duty cycle, then power consumption decreases, but perceived brightness may be reduced

Engineering Contradiction:
Improvepower consumptionVSAvoidperceived brightness
Core Design Contradiction:
Use of energy by moving objectVSIllumination intensity

Solution Approach 1:

The PWM technique exploits the persistence of vision phenomenon, where the human eye integrates light stimuli over time. By operating at frequencies above the flicker fusion threshold (typically >100Hz), the cycled lighting appears continuously illuminated to human observers. This allows significant power reduction through duty cycling while maintaining perceived brightness, resolving the contradiction between power consumption and perceived brightness.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system changes the temporal parameter (duty cycle) of the lighting operation to optimize the balance between power consumption and perceived brightness. By adjusting the duty cycle percentage and frequency, the system can achieve different perceived brightness levels at corresponding power consumption levels, transforming the trade-off into a controllable parameter relationship.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS8388158B2Appliance with an improved solid state device lighting
Publication Date: 2013.03.05 GE LIGHTING SOLUTIONS LLC
  • US8388158B2 patent drawing
  • US8388158B2 patent drawing
  • US8388158B2 patent drawing

AI summary

An appliance includes a cabinet, a solid state lighting device assembly integrated in the cabinet, and a power controller coupled to the solid state lighting device assembly for supplying electrical power to the solid state lighting device lighting assembly. The power controller is configured to provide a pulse modulated power signal to the solid state lighting device assembly that has a duty cycle. Each solid state lighting device in the solid state lighting device assembly cycles on and off in accordance with duty cycle.