Solid-State Lighting Emergency Backup High DC Voltage

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Solution Overview

Problem

Existing LED lighting systems face high maintenance and energy inefficiency due to the need for ballast compatibility and constant power consumption, especially in retrofit applications, and lack integrated emergency backup systems for reliable egress lighting.

Innovation Solution

An LED lighting system with an integrated emergency backup system that provides a high DC voltage to operate a luminaire using a rechargeable battery, step-up converter, and voltage sensing and control circuit, allowing for self-sustaining operation and compliance with safety codes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If ballast-compatible LED lamps are used to replace fluorescent lamps, then installation is straightforward without rewiring, but total ownership cost increases due to frequent ballast replacements and constant ballast power consumption

Engineering Contradiction:
Improveinstallation simplicityVSAvoidsystem reliability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent removes the ballast component entirely from the lighting system, replacing it with an AC mains-operable LED lamp that integrates its own driver and power conversion circuitry. This extraction eliminates the reliability issue of ballast failures while maintaining ease of installation by using a direct replacement approach without requiring external ballasts.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The LED lamp is designed to be self-sustaining with integrated power conversion circuitry that directly accepts AC mains input and regulates power to the LED arrays without requiring external ballasts. This self-service capability eliminates constant power consumption by external ballasts and removes the need for frequent replacements, addressing both reliability and energy efficiency concerns.

Inventive Principle:
Principle #25Self-service

2Loss of energy

If AC mains-operable LED lamps are used without ballasts, then energy efficiency improves and maintenance is reduced, but installation complexity increases requiring ballast removal or bypassing

Engineering Contradiction:
Improveenergy efficiencyVSAvoidinstallation simplicity
Core Design Contradiction:
Loss of energyVSEase of operation

Solution Approach 1:

The patent extracts the ballast component from the system entirely, designing an LED lamp that directly interfaces with AC mains. This eliminates the energy losses associated with ballast operation while the integrated design simplifies installation by allowing direct replacement of the fluorescent lamp without requiring ballast removal or complex wiring modifications.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The LED lamp is designed with universal AC mains compatibility and integrated power conversion that can operate in various fixture types previously requiring ballasts. This multi-functionality allows the lamp to replace both ballast-compatible and traditional fluorescent lamps, maintaining installation simplicity across different applications while achieving superior energy efficiency.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Device complexity

If LED lighting systems operate without integrated emergency backup, then device complexity is reduced, but reliability during power failures decreases affecting egress lighting requirements

Engineering Contradiction:
Improvesystem complexityVSAvoidemergency lighting reliability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent merges the emergency backup functionality with the main lighting system by integrating a rechargeable battery and power management circuitry into the LED luminaire. This combination provides reliable emergency egress lighting while maintaining relatively simple device architecture through shared components and unified control, satisfying both complexity and reliability requirements.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The system performs preliminary action by automatically charging the emergency battery during normal AC mains operation. This preliminary charging ensures that emergency lighting is immediately available when needed without requiring manual intervention or complex external backup systems, thereby improving reliability while keeping the overall system design relatively simple.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system reduces maintenance costs, enhances energy efficiency, and ensures reliable emergency lighting by providing a high DC voltage to power LED arrays during AC mains unavailability, meeting safety standards without the need for frequent ballast replacements.

Implementation Method 1

The emergency backup system comprises a rechargeable battery, a second full-wave rectifier, a first driver, a second driver, and a voltage sensing and control circuit

Methodology Applied
Scientific EffectBattery (electricity): Battery (electricity)

Implementation Method 2

The second driver is configured to receive the fifth DC voltage from the rechargeable battery and to convert the fifth DC voltage into a sixth DC voltage

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 3

a second full-wave rectifier coupled to unswitched AC mains and configured to convert a line voltage from the unswitched AC mains into a third DC voltage

Methodology Applied
Scientific EffectRectification: Diode

Implementation Method 4

one or more LED arrays

Methodology Applied
Scientific EffectLight-emitting diode effect: Light Emitting Diode

Implementation Method 5

The Buck circuit is configured to provide a power factor correction and to convert the first DC voltage into a second DC voltage that powers up the one or more LED arrays

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentUS10218218B2Solid-state lighting system operated with a high DC voltage
Publication Date: 2019.02.26 ALEDDRA INC
  • US10218218B2 patent drawing
  • US10218218B2 patent drawing
  • US10218218B2 patent drawing

AI summary

An LED lighting system comprising a luminaire and an emergency backup system is used to replace a fluorescent or an LED lamp normally operated with AC mains. When a line voltage from the AC mains is unavailable, the emergency backup system is automatically started to provide a high DC voltage larger than a minimum operating voltage of the luminaire. The emergency backup system comprises a rechargeable battery, a driver configured to convert a DC voltage from the rechargeable battery into the high DC voltage when enabled, and a voltage sensing and control circuit comprising a logic circuit and a relay switch configured to enable the driver and to couple the high DC voltage to two electrical conductors of the luminaire to operate the luminaire, no risk of damaging the luminaire.