Solid State Lighting Driver Failure Detection Circuit

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Solution Overview

Problem

Solid state light engines face premature failure and damage due to individual light source failures, which cause voltage surges and excess current diversion, shortening the lifespan of remaining sources and potentially damaging the driver circuit.

Innovation Solution

A driver circuit with a light engine controller that monitors output voltage changes, reduces drive current to maintain nominal operating values, and communicates failure information to a system controller for identification and replacement, ensuring dynamic adjustment of drive current to compensate for failures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If solid state light sources are connected in parallel strings without failure detection, then the system can operate continuously, but individual failures cause voltage surges and excess current that shorten the lifespan of remaining sources and may damage the driver circuit

Engineering Contradiction:
Improvesystem continuityVSAvoidlifespan of light sources
Core Design Contradiction:
ReliabilityVSDuration of action of stationary object

Solution Approach 1:

The system performs preliminary detection of light source failures by monitoring voltage changes before excess current can cause damage. The controller detects voltage deviations that indicate failed light sources and takes corrective action by adjusting drive current before the remaining light sources are damaged, thus preventing premature failure while maintaining system continuity

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system implements feedback control by continuously monitoring the output voltage of the driver circuit and comparing it against expected values. When a voltage change indicating a failure is detected, the controller provides feedback to adjust the drive current, creating a closed-loop system that maintains reliability while protecting the lifespan of remaining light sources

Inventive Principle:
Principle #23Feedback

2Reliability

If the drive current is reduced in response to detected failures, then the output voltage returns to nominal operating values and remaining light sources are protected, but the light output intensity decreases

Engineering Contradiction:
Improveprotection of remaining light sourcesVSAvoidlight output
Core Design Contradiction:
ReliabilityVSIllumination intensity

Solution Approach 1:

The system changes the drive current parameter dynamically based on detected failures. When a failure is detected through voltage monitoring, the controller adjusts the drive current parameter to a reduced level that protects remaining light sources while maintaining adequate illumination. This parameter adjustment resolves the contradiction by adapting the operating conditions to the current system state

Inventive Principle:
Principle #35Parameter changes

3Reliability

If voltage monitoring and failure detection circuits are added to the driver circuit, then failures can be detected and responded to, but the device complexity increases

Engineering Contradiction:
Improvefailure detection capabilityVSAvoidcircuit complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The driver circuit is designed to perform multiple functions: it provides drive current to the light sources, monitors output voltage for failure detection, and adjusts drive current in response to detected failures. By integrating these functions into a single multi-functional circuit rather than separate components, the system achieves reliable failure detection while minimizing the increase in device complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentEP2904875B1Solid state lighting device and driver configured for failure detection and recovery
Publication Date: 2020.12.02 OSRAM SYLVANIA INC
  • EP2904875B1 patent drawingFigure 1
  • EP2904875B1 patent drawingFigure 2
  • EP2904875B1 patent drawingFigure 3

AI summary

Systems and method for detecting failure in solid state light sources and recovering from the failure are provided. A light engine including a controller circuit and strings of solid state light sources emits light in response to drive current provided by a driver circuit. The controller circuit monitors an output voltage of the driver circuit, and detects a failure of one of the solid state light sources. The failure is associated with a change in the output voltage of the driver circuit. The controller circuit then transmits a first signal to the driver circuit in response to detecting a failure, and the driver circuit is configured to decrease the drive current in response to the first signal.