Solid-State UV Sensor for Nitrate Ion Measurement

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Solution Overview

Problem

Existing optical nitrate ion sensors face challenges with high cost, large size, high power consumption, and unreliability due to the use of complex gas-filled light sources and inefficient bandpass filters, making them unsuitable for widespread deployment in nitrate ion concentration measurement in water.

Innovation Solution

A solid-state light emitting component, such as a light-emitting diode (LED) or laser diode, is used to measure the transmittance of light with wavelengths less than 240 nm, stabilizing the central wavelength against variations in operating conditions and incorporating frequency-converting elements to improve reliability and accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If gas-filled light sources (xenon or deuterium lamps) are used to generate ultraviolet radiation with wavelengths less than 240 nm, then the absorption by nitrate ions is sufficient for measurement, but the device complexity, size, and power consumption increase significantly

Engineering Contradiction:
Improvenitrate ion concentration measurement accuracyVSAvoidlight source system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces complex gas-filled light sources (xenon or deuterium lamps) with a solid-state light source system comprising a visible or near-ultraviolet LED and a frequency-doubling crystal. This substitution eliminates the need for high-voltage power supplies, gas handling systems, and complex optical filtering, thereby reducing device complexity while maintaining the capability to generate and detect ultraviolet radiation at wavelengths less than 240 nm for nitrate ion measurement

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the operating parameters of the LED by driving it at high current densities (greater than 100 A/cm²) to enable efficient frequency-doubling in the nonlinear optical crystal. This parameter change allows the system to generate ultraviolet radiation at wavelengths less than 240 nm that are strongly absorbed by nitrate ions, achieving measurement precision comparable to gas-filled lamp systems but with simpler hardware

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If gas-filled light sources are used, then ultraviolet radiation with wavelengths less than 240 nm can be generated, but the power consumption becomes excessively high

Engineering Contradiction:
Improvenitrate ion concentration measurement accuracyVSAvoidlight source power consumption
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

The patent replaces power-hungry gas-filled light sources with a solid-state LED-based system. LEDs inherently consume less power than gas discharge lamps, and when combined with efficient frequency-doubling in a nonlinear optical crystal, the system achieves sufficient ultraviolet radiation output for nitrate ion measurement at significantly reduced power consumption levels

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent employs periodic pulsing of the LED at high current densities to enable efficient frequency-doubling in the nonlinear optical crystal. This periodic action allows the system to generate the necessary ultraviolet radiation bursts for measurement while minimizing average power consumption compared to continuous operation of gas-filled lamps

Inventive Principle:
Principle #19Periodic action

3Measurement precision

If bandpass filters are used to select specific wavelengths, then measurement accuracy is improved, but the device complexity and cost increase

Engineering Contradiction:
Improvewavelength selection accuracyVSAvoidoptical filtering system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces complex bandpass filter systems with a simpler wavelength selection approach using the inherent emission characteristics of the LED combined with frequency-doubling in a nonlinear optical crystal. The crystal naturally generates ultraviolet radiation at specific wavelengths through the nonlinear optical process, eliminating the need for additional filtering components while maintaining wavelength selection accuracy for nitrate ion measurement

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Device complexity

If solid-state light sources are used, then device size and power consumption are reduced, but wavelength stability against operating condition variations deteriorates

Engineering Contradiction:
Improvelight source system simplicityVSAvoidcentral wavelength stability
Core Design Contradiction:
Device complexityVSStability of the object's composition

Solution Approach 1:

The patent replaces the unstable wavelength output of simple LEDs with a frequency-doubling system using a nonlinear optical crystal. The frequency-doubling process inherently stabilizes the output wavelength at twice the fundamental frequency, providing more stable ultraviolet radiation wavelengths for nitrate ion measurement while maintaining the compactness and low power consumption of solid-state technology

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The nonlinear optical crystal acts as an intermediary between the LED and the nitrate ion sample. The crystal converts the LED's visible or near-ultraviolet radiation into stable ultraviolet radiation at wavelengths less than 240 nm through frequency-doubling, thereby stabilizing the wavelength output while maintaining the benefits of solid-state light sourcing

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution results in lower cost, smaller size, improved robustness, and reduced power consumption, providing accurate and reliable nitrate ion concentration measurements with improved linearity and ease of calibration.

Implementation Method 1

A first light source, including a solid-state light emitter, emits light including one or more wavelengths less than 240 nm

Methodology Applied
Scientific EffectLight-emitting diode (LED): Light Emitting Diode

Implementation Method 2

A solid-state light emitting component, such as a light-emitting diode (LED) or laser diode

Methodology Applied
Scientific EffectLaser diode: Laser

Implementation Method 3

incorporating frequency-converting elements to improve reliability and accuracy

Methodology Applied
Scientific EffectFrequency conversion: Second Harmonic Generation

Implementation Method 4

A first photodetection means measures a power of the transmitted light

Methodology Applied
Scientific EffectPhotodetection: Photoelectric Effect

Implementation Method 5

The concentration of nitrate ions can then be calculated from the measured transmission of light through the sample and the well-known Beer-Lambert law

Methodology Applied
Scientific EffectAbsorption spectroscopy: Absorption Spectroscopy

Implementation Method 6

Existing optical nitrate ion sensors rely on the direct absorption of ultraviolet light by the nitrate ion

Methodology Applied
Scientific EffectAbsorption of ultraviolet light: Absorption (EM radiation)

Data Source

PatentUS10139386B2Optical sensor for fluid analysis
Publication Date: 2018.11.27 SHARP KK
  • US10139386B2 patent drawing
  • US10139386B2 patent drawing
  • US10139386B2 patent drawing

AI summary

A sensor for measuring a concentration of a particular ion, molecule or atom in a fluid includes a sample handling portion for providing at least some of the fluid, a first photo-detection device, and a first light source. The first photo-detection device is configured to measure a power of light incident thereon, and the first light source includes a solid-state light emitting device. The first light source is configured to emit light having a wavelength less than 240 nanometers incident on the fluid provided by the sample handling portion, and the first photo-detection device is configured to receive light having passed through the fluid.