Solid State Remote Power Controller for Aircraft DC Bus

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Solution Overview

Problem

Aircraft electrical systems experience prolonged downtime due to extended power interruptions, requiring a restart of the startup sequence upon power restoration, which increases downtime and reduces operational availability.

Innovation Solution

A minimal interruption power switching method and system that monitors DC bus power characteristics, activates a switching power source when necessary, and reroutes power from an alternate source to minimize downtime by using a solid-state remote power controller and electrical contactors, with a controller capable of rapid switching and fault detection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a traditional power switching system is used, then the system can handle power source failures, but the switching interruption time is too long causing system shutdown

Engineering Contradiction:
Improvepower supply continuityVSAvoidswitching interruption time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The backup power source is pre-charged to a threshold voltage level before switching is needed. When a power source failure occurs, the pre-charged backup source can immediately take over without requiring time to charge, thus minimizing switching interruption time while maintaining power supply continuity

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

A dual-power bus architecture with capacitive coupling is introduced as an intermediary between power sources and the load. This allows seamless power transfer by maintaining voltage on the bus during switching transitions, preventing system shutdown while handling power source failures

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If power is continuously monitored and switched, then power supply continuity is improved, but system complexity increases

Engineering Contradiction:
Improvepower supply continuityVSAvoidpower switching system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The power switching system automatically monitors power source status and performs switching operations without external intervention. The system self-manages the complex monitoring and switching tasks, reducing the need for additional control system complexity while maintaining power supply continuity

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS8941265B2Minimal interruption DC power supply
Publication Date: 2015.01.27 HAMILTON SUNDSTRAND CORP
  • US8941265B2 patent drawing
  • US8941265B2 patent drawing
  • US8941265B2 patent drawing

AI summary

A DC power distribution system and method includes a solid state remote power controller that connects a switching power source to a DC bus when the DC bus is switching power sources thereby providing a nearly uninterrupted power supply to the DC bus.