Solid-State Power Storage Chip Layout Without External Battery

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Solution Overview

Problem

Integrated chips with external batteries face challenges due to the large volume and cost of batteries, as well as the reliability issues associated with external connectors.

Innovation Solution

Incorporating a solid-state power storage device within the integrated chip, comprising a first metal layer, an ionic crystal layer, a metal oxide layer, and a hydrous metal oxide layer, which allows for power storage and delivery without an external battery, reducing volume and cost, and eliminating the need for a connector.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If an external battery is used to power the integrated chip, then the chip can operate, but the device volume increases and reliability decreases due to connector issues

Engineering Contradiction:
ImprovereliabilityVSAvoiddevice volume
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

The patent merges the power storage function directly into the integrated chip by incorporating a solid-state power storage device within the chip structure. This eliminates the need for external batteries and connectors, thereby improving reliability while reducing device volume. The solid-state power storage device is formed using the same semiconductor manufacturing processes as the chip itself, creating an integrated unit that combines computing and power storage functions.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The solid-state power storage device is nested within the integrated chip structure, with the battery layers embedded between the transistor layers. This nested configuration allows the power storage component to occupy space within the existing chip architecture rather than requiring external volume, thus reducing overall device size while maintaining functionality.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Ease of manufacture

If an external battery is used, then power can be supplied, but manufacturing cost increases

Engineering Contradiction:
Improvemanufacturing costVSAvoidreliability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

By combining the power storage device with the integrated chip into a single manufactured unit, the patent eliminates the need for separate battery assembly and connector installation processes. This merging reduces manufacturing complexity and cost while simultaneously improving reliability by removing failure points associated with external connectors and separate battery components.

Inventive Principle:
Principle #5Merging (Combining)

3Volume of moving object

If device size is reduced, then portability improves, but integrating power storage becomes difficult

Engineering Contradiction:
Improvedevice volumeVSAvoidintegration complexity
Core Design Contradiction:
Volume of moving objectVSDevice complexity

Solution Approach 1:

The patent solves the space constraint by nesting the solid-state power storage device within the integrated chip structure itself. The battery layers are positioned between transistor layers and share the same vertical space, allowing the power storage function to be embedded without increasing external device volume. This nested approach maintains portability while enabling integration.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The patent uses solid-state materials with different physical and chemical properties than traditional liquid electrolytes, enabling a compact, stable power storage device that can be integrated at the chip scale. The solid-state nature allows for thinner layers and more efficient space utilization within the chip structure, reducing overall device volume while managing integration complexity through material property optimization.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables a more compact, cost-effective, and reliable integrated chip by providing power internally, suitable for devices like wearables and RFID, with improved reliability by eliminating connector failures.

Implementation Method 1

An ionic crystal layer is between the first metal layer and the second metal layer

Methodology Applied
Scientific EffectIon storage and release: Ion Exchange

Implementation Method 2

A metal oxide layer is between the first metal layer and the second metal layer. A hydrous metal oxide layer is between the ionic crystal layer and the metal oxide layer

Methodology Applied
Scientific EffectElectrochemical reaction: Redox Reactions

Data Source

PatentUS20240379656A1Integrated chip with solid-state power storage device
Publication Date: 2024.11.14 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US20240379656A1 patent drawing
  • US20240379656A1 patent drawing
  • US20240379656A1 patent drawing

AI summary

The present disclosure relates to an integrated chip including a first metal layer over a substrate. A second metal layer is over the first metal layer. An ionic crystal layer is between the first metal layer and the second metal layer. A metal oxide layer is between the first metal layer and the second metal layer. The first metal layer, the second metal layer, the ionic crystal layer, and the metal oxide layer are over a transistor device that is arranged along the substrate.