Solid-State Relay Switching for AI Vehicle Safety Override

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Solution Overview

Problem

Existing earth-moving vehicles (EMVs) with AI operation face challenges in overriding safety features designed for human operators, leading to incomplete operation during emergency situations.

Innovation Solution

The use of solid-state relays to bypass safety features by electrically connecting and disconnecting inputs based on a trigger signal, without an external power source, ensuring reliable operation and electromagnetic protection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If safety features are implemented for human operators, then operator safety is improved, but AI-operated vehicle functionality is restricted

Engineering Contradiction:
Improveoperator safetyVSAvoidAI operation capability
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

A solid-state relay system acts as an intermediary between the safety lever switch and the hydraulic control system. The relay receives signals from the safety lever and conditionally routes them to bypass the safety feature when AI operation is detected, allowing the system to maintain safety functionality for human operators while enabling unrestricted operation for AI-controlled vehicles.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces traditional mechanical relay systems with solid-state relay devices. This substitution eliminates mechanical moving parts, improving reliability and reducing maintenance requirements. The solid-state relays use electronic switching components to achieve the same signal routing function, enabling more precise control over the bypass condition for AI operation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Ease of manufacture

If mechanical relay systems are used to bypass safety features, then installation is simplified, but reliability decreases due to moving parts

Engineering Contradiction:
Improveinstallation easeVSAvoidrelay system reliability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent explicitly replaces mechanical relay systems with solid-state relay devices. The solid-state relays use electronic switching components (such as transistors or solid-state switches) instead of mechanical moving parts. This substitution maintains the ease of installation while dramatically improving reliability by eliminating wear, friction, and mechanical failure modes associated with traditional relay systems.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Ease of manufacture

If traditional relay systems are used, then installation is easier, but electromagnetic protection is insufficient

Engineering Contradiction:
Improveinstallation easeVSAvoidelectromagnetic interference
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The solid-state relay system provides superior electromagnetic protection compared to traditional mechanical relays. The solid-state components are inherently more resistant to electromagnetic interference and signal spikes. The system includes electromagnetic protection circuits that shield the engine control unit from noise and interference, ensuring reliable operation in the harsh electromagnetic environment of construction equipment.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Reliability

If solid-state relay system is implemented, then reliability and electromagnetic protection are improved, but system complexity increases

Engineering Contradiction:
Improveoperation reliabilityVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The solid-state relay system is designed to perform multiple functions within a single integrated circuit board. The relay system handles signal routing, electromagnetic protection, and AI operation detection simultaneously. By consolidating these functions into one multi-functional device, the patent reduces overall system complexity despite the advanced capabilities provided by solid-state technology.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables reliable and efficient operation of AI-operated EMVs by bypassing safety features, supporting high current signals, and providing better electromagnetic protection for the engine control unit.

Implementation Method 1

a first solid-state device electrically connected to a first input, wherein the first input is electrically connected to a common node, a second solid-state device electrically connected to a second input, wherein the second input is electrically disconnected from the common node, and a set of solid-state devices configured to, based at least in part on a trigger signal, electrically disconnect the first input from a common node and electrically connect the second input to the common node

Methodology Applied
Scientific EffectSolid-state device switching: Conduction (electrical)

Implementation Method 2

embodiments of the present disclosure provide better electromagnetic protection of the engine control unit (ECU), used as a controller for the engine, in the event of a signal spike and extensive noises

Methodology Applied
Scientific EffectElectromagnetic protection: Electromagnetic Induction

Data Source

PatentUS12525974B2Systems and methods for operating a solid-state relay system
Publication Date: 2026.01.13 AIM INTELLIGENT MACHINES INC
  • US12525974B2 patent drawing
  • US12525974B2 patent drawing
  • US12525974B2 patent drawing

AI summary

The present disclosure provides a solid-state relay system and a method of operating the solid-state relay system. The solid-state relay system includes a first solid-state device electrically connected to a first input, the first input electrically connected to a common node. The system includes a second solid-state device electrically connected to a second input, the second input electrically disconnected from the common node. The system includes a set of solid-state devices configured to, based at least in part on a trigger signal, electrically disconnect the first input from a common node and electrically connect the second input to the common node. The first solid-state device, the second solid-state device, and the set of solid-state devices are powered by the first input, the second input, and the trigger signal without using an external power source.