Solid-State RF Generator for Controlled Microwave Heating

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Solution Overview

Problem

Current microwave cooking appliances using powerful tubes lack control over microwave emissions, limiting their ability to achieve specific heating strategies for different food items and efficiency.

Innovation Solution

A method and apparatus that generate and amplify radio frequency signals at a predetermined switching frequency at least 10 times faster than the inverse thermal time constant of the foodstuff, using a small signal generator and solid state amplifier to deliver energy to the cooking cavity, allowing for pulse width modulation and controlled heating.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If powerful tubes are used to generate microwaves, then high power heating is achieved, but control over microwave emissions is limited

Engineering Contradiction:
Improveheating powerVSAvoidcontrol over emissions
Core Design Contradiction:
PowerVSEase of operation

Solution Approach 1:

The patent replaces the mechanical/tube-based magnetron system with a solid-state electronic system consisting of a signal generator and power amplifier. This substitution enables precise electronic control of microwave emissions while maintaining high heating power, directly resolving the contradiction between power output and controllability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent implements dynamic control of microwave emissions through pulse width modulation (PWM) of the RF signal. The controller dynamically adjusts the duty cycle of the modulated signal to precisely control the average power delivered to the food, enabling sophisticated cooking strategies and real-time adaptation to different food items and cooking stages.

Inventive Principle:
Principle #15Dynamics

2Temperature

If conventional microwave heating is used, then heating is achieved, but uniform temperature distribution is difficult to achieve

Engineering Contradiction:
Improveheating effectivenessVSAvoidtemperature uniformity
Core Design Contradiction:
TemperatureVSManufacturing precision

Solution Approach 1:

The patent employs periodic pulse width modulation of the RF signal at a switching frequency at least 10 times faster than the inverse thermal time constant of the food. This high-frequency periodic action allows the thermal field to equilibrate uniformly within the food between pulses, preventing hot spots and achieving uniform temperature distribution while maintaining effective heating.

Inventive Principle:
Principle #19Periodic action

3Ease of operation

If RF signal is pulse width modulated at high switching frequency, then control precision and heating uniformity are improved, but device complexity increases

Engineering Contradiction:
Improvecontrol precisionVSAvoidsignal generation and control system
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent integrates the signal generator, power amplifier, and controller into a unified RF generation system that performs multiple functions: generating the carrier signal, implementing pulse width modulation, amplifying to high power, and controlling the heating process. This multi-functionality reduces overall system complexity despite the sophisticated control requirements.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables more efficient and uniform heating of foodstuff, reducing temperature oscillations and improving cooking performance compared to conventional microwaves by maintaining consistent heating effects and increasing cooking efficiency.

Implementation Method 1

generating, with a small signal generating component, a radio frequency signal at a first power level that is pulse width modulated at a predetermined switching frequency

Methodology Applied
Scientific EffectElectromagnetic radiation generation: Electromagnetic Induction

Implementation Method 2

amplifying the radio frequency signal to a second power level greater than the first power level with a radio frequency amplification component

Methodology Applied
Scientific EffectSignal amplification: Electromagnetic Induction

Implementation Method 3

feeding the amplified radio frequency signal to the enclosed cavity... to cook foodstuff in an enclosed cavity

Methodology Applied
Scientific EffectDielectric heating: Dielectric Heating

Data Source

PatentUS10827570B2Method and apparatus for delivering radio frequency electromagnetic energy to cook foodstuff
Publication Date: 2020.11.03 PANASONIC HOLDINGS CORP
  • US10827570B2 patent drawing
  • US10827570B2 patent drawing
  • US10827570B2 patent drawing

AI summary

A method and apparatus for delivering radio frequency electromagnetic energy to cook foodstuff in an enclosed cavity of a cooking device includes generating, with a small signal generating component, a radio frequency signal at a first power level, amplifying the radio frequency signal to a second power level greater than the first power level with a radio frequency amplification component, and feeding the amplified radio frequency signal to the enclosed cavity.