Solid Wetting Agent Ink Composition for Dotting Accuracy

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Solution Overview

Problem

Inkjet technology lacks improvement in positional accuracy of ink dotting and blocking resistance in commercial printing applications, despite advancements in water fastness and light fastness of images.

Innovation Solution

An ink composition including a pigment, water, a polymerizable compound with an acrylamide structure, a polymerization initiator, and a solid wetting agent, where the wetting agent is present in a specific mass ratio to enhance deposition accuracy and blocking resistance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional ink compositions are used, then water fastness and light fastness are achieved, but positional accuracy of ink dotting and blocking resistance are insufficient

Engineering Contradiction:
Improvewater fastness and light fastnessVSAvoidpositional accuracy of ink dotting
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent changes the physical state parameter of the wetting agent from liquid to solid form, and optimizes its concentration parameter within 0.01-400% by mass relative to the polymerizable compound. This parameter change resolves the contradiction by improving positional accuracy and blocking resistance while maintaining the water fastness and light fastness achieved by conventional compositions.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite ink composition by combining a solid wetting agent with a polymerizable compound having an acrylamide structure. This composite material approach allows the ink to simultaneously achieve good fastness properties and improved positional accuracy, resolving the technical contradiction between reliability and manufacturing precision.

Inventive Principle:
Principle #40Composite materials

2Productivity

If conventional ink compositions are used, then basic printing functionality is maintained, but blocking resistance is insufficient

Engineering Contradiction:
Improvebasic printing functionalityVSAvoidblocking resistance
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent optimizes the concentration parameter of the solid wetting agent within 0.01-400% by mass relative to the polymerizable compound, which improves blocking resistance while maintaining basic printing functionality. This parameter optimization resolves the contradiction between productivity and reliability.

Inventive Principle:
Principle #35Parameter changes

3Ease of operation

If a two-liquid ink with aggregating agent is used, then dischargeability from ejection head is improved, but positional accuracy of ink dotting is not sufficiently considered

Engineering Contradiction:
Improvedischargeability from ejection headVSAvoidpositional accuracy of ink dotting
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The patent changes the physical state of the wetting agent to solid form and optimizes its concentration parameter, which simultaneously maintains good dischargeability from the ejection head and significantly improves positional accuracy of ink dotting. This resolves the contradiction between ease of operation and manufacturing precision.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The ink composition improves positional accuracy of ink dotting and blocking resistance, leading to higher image quality and reliability in commercial printing.

Implementation Method 1

an ink composition including a pigment, water, a polymerizable compound having an acrylamide structure, a polymerization initiator

Methodology Applied
Scientific EffectPhotopolymerization: Photopolymerisation

Implementation Method 2

a wetting agent that is in the form of a solid at a temperature of 25° C. and an atmospheric pressure of 1 bar

Methodology Applied
Scientific EffectWetting: Wetting

Data Source

PatentUS8317312B2Ink composition, ink set and image forming process
Publication Date: 2012.11.27 FUJIFILM CORP
  • US8317312B2 patent drawing
  • US8317312B2 patent drawing
  • US8317312B2 patent drawing

AI summary

The invention provides an ink composition including a pigment, water, a polymerizable compound having an acrylamide structure, a polymerization initiator and a wetting agent that is in the form of a solid at a temperature of 25° C. and an atmospheric pressure of 1 bar, the wetting agent being included in the ink composition in an amount of from 0.01% by mass to 400% by mass with respect to the polymerizable compound having an acrylamide structure.