Solid Wood Wall System with Integrated Thermal Conduits

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Solution Overview

Problem

Solid wood wall systems are aesthetically unappealing to many and are often prohibited by homeowners' associations, despite offering benefits like low maintenance, noise reduction, and energy efficiency.

Innovation Solution

A solid wood wall construction that incorporates channels for heating and cooling conduits, allowing the system to function synergistically with the inherent insulative properties of solid wood, while presenting a traditional wood siding appearance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If traditional solid wood wall construction is used, then energy efficiency and noise reduction are improved, but aesthetic appeal deteriorates

Engineering Contradiction:
Improveenergy efficiencyVSAvoidaesthetic appeal
Core Design Contradiction:
Loss of energyVSShape

Solution Approach 1:

The wall system is segmented into multiple solid wood members stacked vertically, with each member containing integrated conduits for heating and cooling. This segmentation allows the system to maintain the aesthetic appeal of traditional wood siding while incorporating modern energy-efficient features through the distributed conduit network within each wood member.

Inventive Principle:
Principle #1Segmentation

2Productivity

If solid wood members are stacked for quick construction, then productivity is improved, but integration of heating and cooling systems deteriorates

Engineering Contradiction:
Improveconstruction speedVSAvoidheating and cooling system integration
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The heating and cooling conduits are merged directly into the solid wood members themselves, rather than being separate components. The conduits are routed through channels formed within each wood member, combining the structural, aesthetic, and thermal functions into a single integrated element that simplifies construction while maintaining system complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The conduits are pre-routed through channels in the solid wood members before assembly. This preliminary action allows the heating and cooling system to be integrated during the stacking process itself, maintaining construction speed while ensuring proper system integration without requiring complex post-assembly work.

Inventive Principle:
Principle #10Preliminary action

3Use of energy by stationary object

If conduits are routed through solid wood members, then thermal efficiency is improved, but manufacturing complexity increases

Engineering Contradiction:
Improvethermal efficiencyVSAvoidmanufacturing complexity
Core Design Contradiction:
Use of energy by stationary objectVSEase of manufacture

Solution Approach 1:

Channels are formed in specific local regions of the solid wood members where conduits need to be routed, rather than throughout the entire member. This localized approach allows thermal efficiency to be improved in the critical areas where heat transfer occurs, while minimizing the overall manufacturing complexity by limiting channel formation to only the necessary locations.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a thermally efficient and energy-saving wall system that is aesthetically pleasing, allowing for efficient heating and cooling while maintaining the structural benefits of solid wood, and is resistant to high wind loads and earthquakes.

Implementation Method 1

The wall construction provides for a heating and cooling system that synergistically works with the inherent insulative properties of solid wood

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Implementation Method 2

The conduits are routed through multiple solid wood members of a wall and are positioned to efficiently heat and cool the interior of a building

Methodology Applied
Scientific EffectThermal energy transfer: Conduction (thermal)

Data Source

PatentUS11578489B2Solid wood wall system
Publication Date: 2023.02.14 FICKLING GARY
  • US11578489B2 patent drawing
  • US11578489B2 patent drawing
  • US11578489B2 patent drawing

AI summary

A wall construction formed of solid wood members. The wall construction provides for a heating and cooling system that synergistically works with the inherent insulative properties of solid wood members. The wall construction comprises channels formed in the solid wood members to accommodate conduits for heating and cooling. The conduits are routed through multiple solid wood members of a wall and are positioned to efficiently heat and cool the interior of a building. Other grooves may be formed in the top side of the solid wood members to accommodate conduits for heating, cooling electrical service and communications carriers.