Soluble Sensor Node Dissolving After Use

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The rapid growth of IoT technology has led to the deployment of many sensors with limited operational lifetimes, making their post-use retrieval costly and time-consuming, and leaving them in place poses environmental and security risks.

Innovation Solution

The development of soluble sensors using water-soluble materials and ultra-thin electronics, which dissolve upon exposure to water or other chemicals, minimizing environmental impact and residue.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If sensors are deployed for remote wireless sensing applications, then sensing coverage and monitoring capability are improved, but operational lifetime is limited and post-use retrieval becomes costly and time-consuming

Engineering Contradiction:
Improvesensing coverageVSAvoidretrieval time
Core Design Contradiction:
Area of stationary objectVSLoss of time

Solution Approach 1:

The patent applies the disposable principle by designing sensors with soluble substrates and biodegradable packaging that automatically dissolve after their operational lifetime. This eliminates the need for costly and time-consuming retrieval operations, as the sensors decompose naturally in the environment after completing their sensing function.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent utilizes parameter changes by transitioning the sensor components from a stable solid state during operation to a dissolving state after use. The soluble substrate and biodegradable materials change their physical and chemical properties over time, allowing the sensor to naturally decompose without requiring active retrieval mechanisms.

Inventive Principle:
Principle #35Parameter changes

2Ease of manufacture

If sensors are left in place after their useful life, then retrieval costs are avoided, but environmental and information security risks increase

Engineering Contradiction:
Improvedeployment costVSAvoidenvironmental risk
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The sensor is designed as a disposable device with soluble and biodegradable components that automatically decompose after use. This eliminates environmental contamination and information security risks associated with abandoned sensors, while maintaining cost-effective deployment through simplified end-of-life management.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent converts the potential harm of abandoned sensors into a benefit by using soluble substrates and biodegradable materials that transform the sensor from a persistent pollutant into a naturally decomposing substance. The materials that could have caused environmental damage instead provide a safe, self-destructing mechanism that eliminates security and environmental risks.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Strength

If conventional non-soluble sensor materials are used, then structural integrity and durability are maintained, but environmental impact and residue increase

Engineering Contradiction:
Improvestructural integrityVSAvoidenvironmental residue
Core Design Contradiction:
StrengthVSObject-generated harmful factors

Solution Approach 1:

The patent applies parameter changes by selecting materials that transition from a structurally intact state during operation to a dissolving state after use. The soluble substrate and biodegradable packaging maintain sufficient structural integrity during the sensor's operational lifetime, then naturally decompose to eliminate environmental residue.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The sensor employs composite materials combining soluble substrates with ultra-thin semiconductor layers and biodegradable packaging. This composite structure provides the necessary mechanical strength and functionality during operation, while ensuring complete or near-complete decomposition after use to minimize environmental impact.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables cost-effective and environmentally friendly deployment of sensors that dissolve after their useful life, leaving minimal residue and reducing environmental and security risks.

Implementation Method 1

The interconnection board, the power source, and the packaging each include a soluble material and are solvable by water or other chemicals

Methodology Applied
Scientific EffectDissolution: Solvation

Data Source

PatentUS10319687B1Soluble sensor node and method of manufacture
Publication Date: 2019.06.11 HONEYWELL INTERNATIONAL INC
  • US10319687B1 patent drawing
  • US10319687B1 patent drawing
  • US10319687B1 patent drawing

AI summary

A soluble sensor is provided. The soluble sensor includes a soluble handle substrate and a layer of semiconductor material that is disposed on the soluble handle substrate. The layer of semiconductor material includes a plurality of semiconductor devices interconnected to perform a sensing function.