Solution-Process OLED Compound for Fully Printed Organic Layers

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Solution Overview

Problem

Existing organic light emitting devices face limitations in process efficiency, particularly in fully utilizing a solution process for all layers, necessitating a hybrid approach that combines deposition and solution processes.

Innovation Solution

A novel compound represented by Chemical Formula 1, suitable for use in a solution process, is introduced for the organic light emitting device, enhancing solubility and enabling a fully solution-processed device structure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If a hybrid process combining deposition and solution processes is used, then manufacturing precision is maintained, but productivity is reduced due to multiple process steps

Engineering Contradiction:
Improvedevice structure precisionVSAvoidprocess efficiency
Core Design Contradiction:
Manufacturing precisionVSProductivity

Solution Approach 1:

The patent merges multiple organic layers (hole injection layer, hole transport layer, and light emitting layer) into a single solution-processable compound structure. This allows all layers to be deposited using the same solution processing method, eliminating the need to switch between deposition and solution processes, thereby improving productivity while maintaining device structure precision.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The compound is designed to perform multiple functions simultaneously - it serves as the hole injection layer, hole transport layer, and light emitting layer all in one material. This multi-functionality allows a single solution processing step to create what previously required multiple different processes, resolving the contradiction between manufacturing precision and productivity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Productivity

If all organic layers are processed by solution process, then productivity is improved, but manufacturing precision deteriorates due to process limitations

Engineering Contradiction:
Improveprocess efficiencyVSAvoidlayer structure precision
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent creates a composite molecular structure that integrates the functional characteristics of multiple separate organic layers into one compound. This composite material approach allows solution processing to achieve the precision previously only obtainable through deposition processes, as the molecular design ensures proper layer differentiation and functionality within the single solution-processed film.

Inventive Principle:
Principle #40Composite materials

3Manufacturing precision

If conventional deposition process is used, then manufacturing precision is maintained, but productivity is reduced and process costs increase

Engineering Contradiction:
Improveorganic material layer precisionVSAvoidmanufacturing throughput
Core Design Contradiction:
Manufacturing precisionVSProductivity

Solution Approach 1:

The patent replaces the mechanical deposition process with a solution processing approach. Instead of using vacuum deposition equipment to deposit organic layers sequentially, the invention uses solution processing where the multi-functional compound is dissolved and deposited in one step, significantly improving manufacturing throughput while maintaining precision through molecular design.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The compound improves the efficiency and lifetime characteristics of the organic light emitting device, allowing for a fully solution-processed device with improved light emitting efficiency and stability.

Implementation Method 1

an organic light emitting phenomenon refers to a phenomenon where electric energy is converted into light energy by using an organic material

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Implementation Method 2

The compound of Formula 1 has a structure that confers high solubility in a solvent used in a solution process

Methodology Applied
Scientific EffectSolubility: Solvation

Data Source

PatentUS12532661B2Compound and organic light emitting device comprising the same
Publication Date: 2026.01.20 LG CHEM LTD
  • US12532661B2 patent drawing
  • US12532661B2 patent drawing
  • US12532661B2 patent drawing

AI summary

The present disclosure provides a novel compound represented by the following Chemical Formula 1 and an organic light emitting device including the same;wherein L, L′, L1 to L3, Ar1 to Ar3, R1 to R3, n, and a to c are described herein.