Solvent Characterizing Instrument for Macromolecule Dispersion

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Solution Overview

Problem

Current methods for identifying effective solvents for macromolecules like carbon nanotubes and graphene are limited by the inability to accurately measure solubility due to aggregation and the failure to account for molecular shape and size, leading to unstable solvent-solute systems.

Innovation Solution

A solvent characterizing instrument that measures empirical solvent quality by analyzing Rayleigh scattering and identifying 'solvent resonance' to determine ideal solvent properties for specific macromolecules, enabling the discovery of thermodynamically stable solvents for previously insoluble materials.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional solvent identification methods (solubility parameters, surface energies) are used, then the search for effective solvents can be initiated, but these methods fail to accurately predict solvent effectiveness due to inability to account for molecular shape and size

Engineering Contradiction:
Improvesolvent effectiveness prediction accuracyVSAvoidmeasurement and prediction system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent transforms the solvent identification approach by changing from using conventional parameters (solubility parameters, surface energies) to measuring Rayleigh scattering intensity as a new parameter that directly correlates with solvent effectiveness. This parameter change enables accurate prediction of solvent quality while accounting for molecular shape and size effects that conventional methods miss.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces the theoretical calculation-based system (using solubility parameters and surface energies) with an experimental measurement system based on Rayleigh scattering. This substitution provides direct empirical data about solvent-solute interactions, improving prediction accuracy by capturing actual molecular behavior rather than relying on simplified theoretical models.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If empirical solubility measurements are performed to supplement theoretical methods, then solvent effectiveness can be verified, but macromolecule aggregation obscures accurate solubility determination

Engineering Contradiction:
Improvesolubility measurement accuracyVSAvoidmacromolecule aggregation
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent introduces Rayleigh scattering intensity as an intermediary measurement that indirectly assesses solvent effectiveness without requiring direct solubility measurements. This intermediary parameter avoids the aggregation problem by measuring light scattering properties of the solution rather than attempting to quantify dissolved macromolecule concentrations, which are obscured by aggregation.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent utilizes changes in light scattering properties (analogous to color changes) to detect solvent effectiveness. By measuring Rayleigh scattering intensity, the method detects changes in the optical properties of the solution that correlate with macromolecule dispersion quality, providing a clear signal even when aggregation occurs.

Inventive Principle:
Principle #32Color changes

3Stability of the object's composition

If covalent functionalization or surfactant addition is used to disperse carbon nanotubes, then dispersion can be achieved, but the macromolecules are no longer in their pristine state and require additional materials

Engineering Contradiction:
Improvemacromolecule dispersion stabilityVSAvoidpristine macromolecule integrity
Core Design Contradiction:
Stability of the object's compositionVSLoss of substance

Solution Approach 1:

The patent enables pristine macromolecules to self-disperse in suitable solvents without requiring covalent functionalization or surfactant addition. By identifying solvents that naturally interact favorably with the pristine macromolecule surface (through Rayleigh scattering measurement), the system allows the macromolecules to achieve stable dispersion on their own, preserving their integrity and avoiding contamination with additional materials.

Inventive Principle:
Principle #25Self-service

4Adaptability or versatility

If Hansen or Hildebrand solubility parameter methods are used, then solvent selection can be guided by bond energy matching, but these methods fail to account for molecular shape and size influences on solubility

Engineering Contradiction:
Improvesolvent selection methodologyVSAvoidsolubility prediction accuracy
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The patent replaces the theoretical bond energy matching system (Hansen or Hildebrand methods) with an experimental Rayleigh scattering measurement system. This substitution directly measures the actual solvent-macromolecule interaction in solution, automatically accounting for molecular shape and size effects that theoretical methods cannot capture, thereby improving prediction accuracy while maintaining methodology versatility.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The instrument identifies effective solvents for carbon nanotubes and graphene, allowing for their uniform dispersion and enabling the creation of stable polymer matrices and novel manufacturing processes, such as transparent conductive layers and self-assembled graphene sheets.

Implementation Method 1

A solvent characterizing instrument that measures empirical solvent quality by analyzing Rayleigh scattering and identifying 'solvent resonance' to determine ideal solvent properties for specific macromolecules

Methodology Applied
Scientific EffectRayleigh scattering: Rayleigh Scattering

Data Source

PatentUS10526487B2Method and apparatus for identifying and characterizing material solvents and composite matrices and methods of using same
Publication Date: 2020.01.07 WISYS TECHNOLOGY FOUNDATION INC
  • US10526487B2 patent drawing
  • US10526487B2 patent drawing
  • US10526487B2 patent drawing

AI summary

Solvents for macromolecules generally believed to be insoluble in their pristine form are identified by generation of a “solvent resonance” in the relationship between solvent quality (deduced by Rayleigh scattering) and an intrinsic property of solvents. A local extreme of the solvent resonance identifies the ideal intrinsic property of an ideal solvent which may then be used to select a particular solvent or solvent combination. A solvent for graphene is used in the production of transparent conductive electrodes.