SONIC Scaffold Tracheal Micro-channels Oxygen Diffusion

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Solution Overview

Problem

Cell encapsulation therapies, such as those for type 1 diabetes, face significant challenges due to inadequate oxygenation of encapsulated cells, which limits their functionality and requires complex oxygen supply systems or large device sizes, constraining the thickness of hydrogel-based encapsulation matrices.

Innovation Solution

The development of a scaffold with a tracheal-like internal system of continuous air-filled, hydrophobic micro-channels, known as the Speedy Oxygenation Network for Islet Constructs (SONIC), which enhances oxygen diffusion by mimicking the insect tracheal system, allowing for deeper cell penetration and thicker device geometries.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional hydrogel-based encapsulation matrices are used, then cell protection and immune isolation are achieved, but oxygen diffusion is insufficient limiting device thickness and cell functionality

Engineering Contradiction:
Improvecell functionalityVSAvoiddevice thickness
Core Design Contradiction:
ReliabilityVSLength of stationary object

Solution Approach 1:

The invention combines hydrogel material with porous foam material to create a composite encapsulation matrix. The hydrogel provides cell protection and immune isolation, while the porous foam structure introduces air-filled channels that enhance oxygen diffusion throughout the device, resolving the contradiction between maintaining device thickness and ensuring adequate oxygenation for cell functionality.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The invention incorporates porous foam material with interconnected air-filled channels into the encapsulation matrix. This porous structure enables efficient oxygen transport from the external environment to encapsulated cells throughout the device thickness, allowing thicker device geometries while maintaining adequate oxygenation and cell functionality.

Inventive Principle:
Principle #31Porous materials

2Volume of stationary object

If device thickness is increased to reduce device size requirements, then oxygen diffusion becomes insufficient, limiting cell viability in thicker regions

Engineering Contradiction:
Improvedevice volumeVSAvoidcell viability
Core Design Contradiction:
Volume of stationary objectVSReliability

Solution Approach 1:

The invention segments the encapsulation matrix into hydrogel regions containing cells and porous foam regions containing air-filled channels. This segmentation creates a distributed oxygen delivery network throughout the device volume, ensuring that cells throughout the entire device thickness have access to adequate oxygen, thereby maintaining cell viability while allowing increased device volume.

Inventive Principle:
Principle #1Segmentation

3Reliability

If complex oxygen supply systems are implemented to improve oxygenation, then cell functionality is maintained, but device complexity increases

Engineering Contradiction:
Improvecell functionalityVSAvoidoxygen supply system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The porous foam material inherently provides oxygen diffusion pathways through its air-filled porous structure. This self-service mechanism eliminates the need for complex active oxygen supply systems such as pumps, reservoirs, or controlled release mechanisms. Oxygen diffuses passively through the porous channels from the external environment, maintaining cell functionality while keeping the device simple.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The SONIC scaffold significantly improves oxygen delivery to encapsulated cells, maintaining high viability and function even in thick devices, enabling longer-term functionality and reduced device size requirements, as demonstrated by successful islet transplantation in diabetic mice.

Implementation Method 1

O2 transport in hydrogels is invariably dependent on its permeability, the product of the solubility and diffusivity coefficients

Methodology Applied
Scientific EffectDiffusion: Diffusion

Implementation Method 2

a scaffold with a tracheal-like internal system of continuous air-filled, hydrophobic micro-channels

Methodology Applied
Scientific EffectHydrophobic effect: Hydrophobe

Data Source

PatentUS20240207486A1Implantable cell encapsulation systems
Publication Date: 2024.06.27 CORNELL UNIVERSITY
  • US20240207486A1 patent drawing
  • US20240207486A1 patent drawing
  • US20240207486A1 patent drawing

AI summary

Disclosure herein are an implantable cell containing device, its subcomponent scaffold, methods of making the same and their methods of use. The implantable cell containing device includes a scaffold and a cell-containing hydrogel encapsulating the scaffold. The scaffold has a tracheal-like internal system of continuous air-filled, hydrophobic micro-channels that traverse the scaffold's dimensions and a hydrophilic external surface. The implantable cell containing device, when implanted in a subject, can be used for delivering a therapeutic agent to a subject in need thereof for the treatment of various conditions and diseases.