Soon-to-Expire Inventory Analysis for Proactive Medical Stock Reallocation

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Solution Overview

Problem

Conventional medical inventory management software inadequately addresses soon-to-expire (STE) analysis by relying on incorrect expiration dates and triggering reactive measures like destruction of expired supplies, failing to optimize stock relocation to minimize waste and operational costs.

Innovation Solution

Implementing a soon-to-expire (STE) analysis model trained on historical data to identify items unlikely to be used at their current location, allowing for proactive reallocation or prioritized dispensing to prevent expiration, using heuristic and hybrid models that combine machine learning and heuristic approaches.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional medical inventory management software tracks expiration dates, then it can monitor supply usage, but it relies on incorrect expiration dates and triggers reactive measures leading to waste

Engineering Contradiction:
Improveexpiration date accuracyVSAvoidwaste of expired supplies
Core Design Contradiction:
Measurement precisionVSLoss of substance

Solution Approach 1:

The system performs preliminary identification of soon-to-expire items using trained machine learning models before actual expiration occurs. By analyzing historical data and predicting expiration likelihood, the system proactively triggers reallocation actions rather than reacting after expiration, thereby preventing waste while maintaining accurate tracking.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system implements continuous feedback loops where actual consumption patterns are fed back into the machine learning models to refine predictions. This feedback mechanism improves expiration date accuracy over time by comparing predicted versus actual usage, enabling more precise monitoring and reducing unnecessary waste from incorrect expiration tracking.

Inventive Principle:
Principle #23Feedback

2Loss of substance

If the system reallocates stock proactively, then waste is minimized, but operational complexity increases

Engineering Contradiction:
Improvewaste reductionVSAvoidsystem complexity
Core Design Contradiction:
Loss of substanceVSDevice complexity

Solution Approach 1:

The machine learning models automatically analyze consumption patterns and generate reallocation recommendations without requiring manual intervention. The system serves itself by continuously learning from historical data and autonomously identifying optimization opportunities, reducing waste while maintaining manageable complexity through automation rather than manual processes.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system changes the parameter of expiration prediction from static fixed dates to dynamic probability-based estimates based on consumption patterns. This parameter transformation enables more nuanced decision-making for reallocation, allowing the system to prioritize items by their likelihood of expiring rather than treating all near-expiration items equally, thereby reducing waste with targeted actions.

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If historical data is used for training models, then prediction accuracy improves, but data processing requirements increase

Engineering Contradiction:
Improveprediction accuracyVSAvoiddata processing energy
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

The system applies partial action by selectively processing historical data that is most relevant to predicting expiration for specific item categories. Rather than uniformly analyzing all historical records, the model focuses on pertinent consumption patterns and metadata, achieving high prediction accuracy while minimizing unnecessary data processing and associated energy consumption.

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The system replaces manual data analysis mechanisms with automated machine learning models that efficiently process historical data. This substitution reduces the computational burden by using trained models that can quickly evaluate new items based on learned patterns, rather than requiring extensive real-time processing of all historical data, thereby improving prediction accuracy with reasonable energy usage.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS20250378942A1Soon-to-expire analysis models for medical inventory management
Publication Date: 2025.12.11 CAREFUSION 303 INC
  • US20250378942A1 patent drawing
  • US20250378942A1 patent drawing
  • US20250378942A1 patent drawing

AI summary

Methods, devices, and systems for determining soon to expire items. Historical item data are received. A soon to expire analysis model is trained using the training data to generate a trained soon to expire analysis model configured to receive item data associated with the item and to generate soon to expire prediction for one or more items associated with the item data. The bar includes a platform at a distal edge of the bar. The platform is configured to come in contact with an item deposited in the housing. A sensor is configured to generate a signal indicative of a fill level of the housing based on the platform coming in contact with the item deposited in the housing. Actions are performed to prevent the item from remaining unused past the target date.