Sorbent-Embedded Dialysis Membrane for Simultaneous Endotoxin and Solute Removal

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current hemodialysis and hemodiafiltration methods require large purification machines and significant water resources to remove endotoxins from dialysate, and only partially remove uremic solutes from blood, with limited availability and high costs of ultra-pure dialysate in developing countries, and no simultaneous removal of endotoxins from dialysate and uremic solutes.

Innovation Solution

Compositions comprising sorbent particles, such as activated carbon, embedded in a membrane matrix made from polymers like polysulfone and polyethersulfone, which allow for the simultaneous removal of endotoxins from dialysate and uremic solutes during hemodialysis or hemodiafiltration, reducing the need for additional purification steps and enabling dialysate recycling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If large purification machines with multiple filters are used to remove endotoxins from dialysate, then endotoxin removal efficiency is improved, but device complexity and water consumption increase

Engineering Contradiction:
Improveendotoxin removal efficiencyVSAvoidpurification machine complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines endotoxin removal and uremic solute removal functions into a single dialysis membrane structure. The membrane contains both sorbent particles for endotoxin adsorption and porous channels for uremic solute transport, eliminating the need for separate purification machines and reducing overall system complexity while maintaining high reliability in endotoxin removal.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The dialysis membrane is designed to perform multiple functions simultaneously: it acts as a barrier for uremic solute removal through its porous structure and as an adsorbent for endotoxin removal through embedded sorbent particles. This multi-functional design reduces device complexity by replacing multiple specialized devices with one integrated membrane system.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If large purification machines are used to remove endotoxins from dialysate, then endotoxin removal efficiency is improved, but water consumption increases

Engineering Contradiction:
Improveendotoxin removal efficiencyVSAvoidwater consumption
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

By merging endotoxin removal with the dialysis process itself through the integrated membrane, the system eliminates the need for separate water-intensive purification steps. The sorbent particles within the membrane remove endotoxins directly from dialysate during normal operation, significantly reducing overall water consumption while maintaining effective endotoxin removal.

Inventive Principle:
Principle #5Merging (Combining)

3Productivity

If conventional dialysis membranes are used, then uremic solute removal is achieved, but endotoxin removal is insufficient

Engineering Contradiction:
Improveuremic solute removalVSAvoidendotoxin removal
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent uses a composite membrane structure combining hydrophilic polymer matrix with embedded sorbent particles. This composite material enables simultaneous uremic solute removal through the porous polymer network and endotoxin adsorption through the sorbent particles, achieving both high productivity in uremic solute removal and reliable endotoxin removal that conventional single-function membranes cannot provide.

Inventive Principle:
Principle #40Composite materials

4Reliability

If purified dialysate is produced using traditional methods, then endotoxin standards are met, but cost and availability issues arise

Engineering Contradiction:
Improveendotoxin standard complianceVSAvoiddialysate production availability and cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The dialysis membrane performs self-purification by removing endotoxins directly during the dialysis process through embedded sorbent particles. This eliminates the need for separate external purification systems, reducing operational costs and improving availability, especially in resource-limited settings, while still meeting endotoxin standards through the membrane's inherent adsorption capability.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces endotoxin levels in dialysate and uremic solute removal from blood, minimizing the number of membranes required, reducing water and cost burdens, and providing a safe barrier against endotoxin transfer to the patient, while enabling dialysate reuse and reducing the complexity of portable artificial kidneys.

Implementation Method 1

sorbent particles embedded in a membrane matrix for use in the simultaneous removal of endotoxins from dialysate

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

uremic solutes flow through the membrane to the dialysate due to a difference in concentration

Methodology Applied
Scientific EffectDiffusion: Diffusion

Implementation Method 3

transport of uremic solutes from the blood to the dialysate is based on both diffusion and convection

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentEP3826765B1Compositions for use in the simultaneous removal of endotoxins and uremic solutes during the treatment of patients
Publication Date: 2023.12.20 UNIVERSITY OF TWENTE
  • EP3826765B1 patent drawingFigure 1A~1D
  • EP3826765B1 patent drawingFigure 2~3
  • EP3826765B1 patent drawingFigure 4

AI summary

Disclosed are compositions for use in the simultaneous removal of endotoxins from dialysate and uremic solutes from blood during the treatment of patients. The treatment is selected from the group consisting of hemodialysis and hemodiafiltration. The compositions comprise sorbent particles embedded in a membrane comprising a polymer and a hydrophilic additive.