Sorbic Acid Precipitation in Beverage Syrup

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Solution Overview

Problem

Sorbic acid commonly precipitates in beverage syrups, leading to cloudiness and sediment formation, which is undesirable for consumer acceptance and perceived spoilage, making it challenging to maintain the clarity and stability of preserved beverages.

Innovation Solution

Dissolving sorbic acid in an oil-based ingredient, such as potassium sorbate, which is then added to the syrup, preventing precipitation and maintaining clarity and stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If sorbic acid is introduced into concentrated syrup to provide preservative effect, then microbial spoilage is retarded, but precipitation and cloudiness occur

Engineering Contradiction:
Improvepreservative effectVSAvoidclarity
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent uses an intermediary substance (such as a compatible solvent or carrier) to mediate between sorbic acid and the syrup matrix. This intermediary allows sorbic acid to be incorporated into the syrup without direct precipitation, maintaining both preservative effectiveness and solution clarity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent employs parameter changes by adjusting pH, temperature, or concentration levels to control sorbic acid solubility. By modifying these parameters, the patent enables incorporation of sorbic acid at concentrations sufficient for preservation while preventing precipitation and maintaining syrup clarity.

Inventive Principle:
Principle #35Parameter changes

2Duration of action of stationary object

If preservatives are added to syrup at high concentration to ensure preservation, then shelf life is extended, but precipitation and sediment formation increase

Engineering Contradiction:
Improveshelf lifeVSAvoidprecipitation
Core Design Contradiction:
Duration of action of stationary objectVSObject-generated harmful factors

Solution Approach 1:

An intermediary carrier substance is introduced to transport high concentrations of sorbic acid through the syrup without causing precipitation. This intermediary allows achieving the desired shelf life extension while avoiding the formation of harmful precipitates and sediment.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent creates a composite solution by combining sorbic acid with compatible substances that form a stable mixture. This composite approach enables high preservative concentrations to be maintained in solution, extending shelf life without generating precipitation or sedimentation.

Inventive Principle:
Principle #40Composite materials

3Stability of the object's composition

If sorbic acid is dissolved in oil-based ingredient to prevent precipitation, then clarity is maintained, but additional ingredient complexity is introduced

Engineering Contradiction:
ImproveclarityVSAvoidingredient complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent selects an oil-based ingredient that serves multiple functions: it acts as a carrier for sorbic acid, provides necessary flavor or functional properties, and maintains compatibility with other syrup components. This multi-functionality reduces the need for additional separate ingredients, thereby limiting the increase in overall complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent utilizes the different solubility parameters of oil-based substances compared to aqueous syrups. By leveraging this parameter difference, sorbic acid can be dissolved in the oil-based ingredient to maintain clarity, while the oil component itself provides desirable beverage characteristics without requiring numerous additional additives.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method ensures a stable, clear beverage syrup with a prolonged shelf life of up to 20 weeks at room temperature and 6 months at varying temperatures, without phase separation or microbiological activity, enhancing consumer acceptance and distribution convenience.

Implementation Method 1

Dissolving sorbic acid in an oil-based ingredient, such as potassium sorbate

Methodology Applied
Scientific EffectSolvation: Solvation

Data Source

PatentUS8691309B2Reduction of sorbic acid precipitation
Publication Date: 2014.04.08 PEPSICO INC

AI summary

A method for reducing sorbic acid precipitation during manufacture and storage of stable preserved syrup. A sorbic acid compound is dissolved in an oil-based ingredient of the syrup. Syrup ingredients are added to a bulk quantity of liquid, and a sorbic acid compound-containing oil-based ingredient is added to the liquid.