Intelligent cooling system

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Solution Overview

Problem

Existing sorption refrigeration systems face challenges with fragile ceramic distributors and clogging issues in cloth distributors, leading to reduced performance and difficulty in withstanding non-stationary environments, particularly in terms of reaction rates and energy delivery for rapid cooling applications.

Innovation Solution

An intelligent cooling system utilizing a complex compound sorbent, such as ammonia with CaCl2, MgCl2, CoCl2, or SrCl2, coupled with a burst mode controller to manage absorption and desorption periods for rapid cooling, and an auxiliary cooling/heating system to maintain thermal loads, employing a robust gas distribution mechanism that optimizes reaction rates and system efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If ceramic distributors are used to distribute gas to the complex compound, then gas distribution efficiency is improved, but the system becomes fragile and prone to fracture in non-stationary environments

Engineering Contradiction:
Improvegas distribution efficiencyVSAvoidresistance to fracture
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent replaces fragile ceramic distributors with flexible hoses that can be easily replaced. The flexible hoses are designed to be durable enough for practical use but can be swapped out when worn, avoiding the complexity and fragility of ceramic structures while maintaining gas distribution functionality.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent employs flexible hoses instead of rigid ceramic distributors. These flexible hoses can bend and adapt to vibrations and movements in non-stationary environments, preventing fracture while still effectively distributing gas to the complex compound sorbent.

Inventive Principle:
Principle #30Flexible shells and thin films

2Ease of manufacture

If cloth distributors are used to distribute gas to the complex compound, then ease of manufacture is improved, but the system becomes prone to clogging after multiple cycles

Engineering Contradiction:
Improveease of manufactureVSAvoidresistance to clogging
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent uses flexible hoses with smooth internal surfaces to distribute gas. These hoses resist clogging better than cloth distributors while remaining easy to manufacture and install. The smooth interior prevents particulate accumulation that would cause clogging in cloth-based distributors.

Inventive Principle:
Principle #30Flexible shells and thin films

3Power

If absorption period is shortened to increase power density, then energy delivery rate is improved, but the system requires more frequent cycling increasing complexity

Engineering Contradiction:
Improvepower densityVSAvoidcontrol system complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The patent employs periodic absorption and desorption cycles of the complex compound sorbent to deliver cooling in bursts. By optimizing the cycle timing and using the natural absorption/desorption characteristics of the sorbent material, the system achieves high power density during absorption phases while allowing sufficient time for passive desorption, reducing the need for complex active control mechanisms.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves high power density and rapid cooling capabilities, with optimized absorption and desorption periods enhancing energy delivery and system performance, while maintaining thermal loads efficiently through the auxiliary cooling/heating system, addressing the fragility and clogging issues of previous systems.

Implementation Method 1

at least one sorber comprising a complex compound sorbent configured to absorb and desorb ammonia

Methodology Applied
Scientific EffectAbsorption: Absorption (physical)

Implementation Method 2

at least one heat source thermally connected to the at least one sorber

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 3

one or more condensers in fluid communication with the at least one sorber

Methodology Applied
Scientific EffectCondensation: Condensation

Implementation Method 4

one or more evaporators in fluid communication with the at least one sorber

Methodology Applied
Scientific EffectEvaporation: Evaporation

Data Source

PatentUS10584903B2Intelligent cooling system
Publication Date: 2020.03.10 ROCKY RES INC
  • US10584903B2 patent drawing
  • US10584903B2 patent drawing
  • US10584903B2 patent drawing

AI summary

Disclosed are systems and methods of intelligently cooling thermal loads by providing a burst mode cooling system for rapid cooling, and an auxiliary cooling system that controls the temperature of the thermal load and surrounding environment between burst mode cooling cycles.