Sound Balancer Redistributes Acoustic Pressure to Suppress HDD Rotational Vibration

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Solution Overview

Problem

High-capacity data storage systems face challenges in managing rotational vibration (RV) due to increasing environmental vibrational energy, which affects the performance of hard disk drives (HDDs) by causing read-write head misalignment and reducing data access speed.

Innovation Solution

Implementing a sound balancer mechanism between the system cooling fan and HDDs to redistribute sound pressure, thereby reducing rotational vibration by positioning the sound balancer to minimize the position error signal (PES) and torque induced by sound pressure, using a variably mounted sound balancer that can be tuned for optimal placement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If multiple HDDs are housed in a common enclosure to increase storage capacity, then storage density is improved, but rotational vibration increases due to mechanical coupling and environmental vibrations

Engineering Contradiction:
Improvestorage capacityVSAvoidrotational vibration
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

A sound balancer structure is introduced as an intermediary element between the cooling fan and the HDDs. This structure redistributes sound pressure in the enclosure to reduce rotational vibration of the HDDs, while still allowing airflow for cooling. The sound balancer acts as a mediator that addresses the harmful vibration effect without compromising the storage density or cooling requirements.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If classical rotational vibration feed-forward systems are used to compensate for read-write head off-track issues, then positioning accuracy is improved, but effectiveness decreases at vibration frequencies above 2 kHz

Engineering Contradiction:
Improvepositioning accuracyVSAvoidcompensation effectiveness
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent replaces the classical mechanical/feed-forward vibration compensation system with an acoustic-based approach. Instead of using mechanical sensors and actuators to counteract vibration, the sound balancer redistributes sound pressure fields to prevent rotational vibration at its source. This substitution enables effective vibration reduction across a broader frequency range, including high frequencies above 2 kHz where classical methods fail.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Temperature

If system fans operate at higher RPM to meet temperature demands in high-density HDD systems, then cooling performance is improved, but vibrational energy generated increases

Engineering Contradiction:
Improvecooling performanceVSAvoidvibrational energy
Core Design Contradiction:
TemperatureVSObject-generated harmful factors

Solution Approach 1:

The sound balancer converts the harmful sound pressure and vibrational energy generated by high-RPM cooling fans into a beneficial effect. By redistributing the sound pressure field, the structure transforms the fan-generated acoustic energy into a pattern that reduces rotational vibration of the HDDs. This allows the system to maintain high cooling performance while actually utilizing the fan-generated sound pressure to suppress vibration.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The sound balancer effectively suppresses rotational vibration, improving the position error signal and data access speed by redistributing sound pressure, thus enhancing the performance and stability of HDDs in high-capacity data storage systems.

Implementation Method 1

positioned between a cooling fan and a data storage device, the sound balancer redistributes sound pressure imparted upon the data storage device from the cooling fan

Methodology Applied
Scientific EffectSound pressure: Acoustic Radiation Pressure

Data Source

PatentUS10593370B1Reducing vibration of data storage device in a data storage system
Publication Date: 2020.03.17 WESTERN DIGITAL TECHNOLOGIES INC
  • US10593370B1 patent drawing
  • US10593370B1 patent drawing
  • US10593370B1 patent drawing

AI summary

A data storage system may include multiple data storage devices, such as hard disk drives, a cooling fan, and a sound balancer structure between the fan and the drives. The sound balancer is intentionally positioned where it substantially balances, about the center of rotation of and along at least one axis of a fan-facing storage device, the sound pressure from the fan that impinges upon the fan-facing face of the storage device. This redistribution of the sound pressure suppresses sound pressure-induced torque upon and therefore rotational vibration of the storage device, which in turn enhances the track following capability of the storage device.