Sound Reducing Panel with Aerogel Decoupling and Drenching Shield

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Solution Overview

Problem

Existing sound reduction panels lack waterproofing and decorative options while maintaining effective sound reduction properties without increasing cost or weight.

Innovation Solution

A water-resistant sound reducing panel is designed with a front porous sheet, a fiber glass fiber board sound absorbing member, a polymeric sound blocking member, and an aerogel decoupling member, which includes a drenching shield for waterproofing and a decorative or artistic image for aesthetic appeal, while using an aerogel material to reduce sonic vibration and insulate from fire or heat.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a drenching shield is added to provide waterproofing, then water resistance is improved, but device complexity increases

Engineering Contradiction:
Improvewater resistanceVSAvoidpanel structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The drenching shield is integrated within the existing panel structure, nesting the waterproofing function inside the panel assembly rather than adding an external separate system. This allows waterproofing without proportionally increasing overall complexity.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The drenching shield utilizes a thin film or shell structure that provides waterproofing with minimal added bulk and complexity. This flexible approach allows integration without requiring heavy or complex rigid waterproofing systems.

Inventive Principle:
Principle #30Flexible shells and thin films

2Reliability

If aerogel material is used for decoupling, then sound reduction is improved, but weight increases

Engineering Contradiction:
Improvesound reductionVSAvoidpanel weight
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The patent changes the density parameter of the decoupling material by using aerogel, which has extremely low density compared to traditional materials. This allows achieving superior sound reduction properties while minimizing weight increase.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The panel uses composite material construction, combining aerogel with other panel components to create a multi-functional assembly that provides both sound reduction and structural integrity without excessive weight.

Inventive Principle:
Principle #40Composite materials

3Reliability

If multiple layers are added for sound blocking, then sound transmission coefficient is improved, but device complexity increases

Engineering Contradiction:
Improvesound transmission coefficientVSAvoidpanel structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The sound reduction function is segmented into multiple specialized layers (sound absorbing member, sound blocking member, aerogel decoupling layer) rather than using a single thick barrier. This segmentation allows each layer to be optimized for its specific function while maintaining overall system manageability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The panel employs composite material construction with multiple layers having different acoustic properties. This composite approach achieves superior sound transmission coefficient by combining the effects of different materials rather than relying on a single complex structure.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The panel achieves enhanced sound reduction with improved waterproofing and decorative capabilities, maintaining effectiveness in various environments without significant weight or cost increases, offering improved sound transmission coefficient (STC) and fire resistance.

Implementation Method 1

An aerogel material decoupling member reduces sonic vibration from being transferred from the sound blocking member to the rear non-porous sheet

Methodology Applied
Scientific EffectSonic vibration reduction: Damping

Implementation Method 2

An aerogel material decoupling member reduces sonic vibration from being transferred from the sound blocking member to the rear non-porous sheet. The sound blocking member is interposed between the fiber glass fiber board sound absorbing member and the aerogel material decoupling member for insulating the sound blocking member from fire or excessive heat.

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Implementation Method 3

A drenching shield inhibits water from entering the water resistant sound absorbing member

Methodology Applied
Scientific EffectWaterproofing: Hydrophobe

Implementation Method 4

A fiber glass fiber board sound absorbing member is located adjacent to the front porous sheet for dissipating sound entering into the front porous sheet

Methodology Applied
Scientific EffectSound absorption: Acoustic Absorption

Implementation Method 5

A sound blocking member comprises a sheet of polymeric material having a weight equal to or greater than one pound per square foot located adjacent to the sound absorbing member for blocking sound propagating through the sound absorbing member

Methodology Applied
Scientific EffectSound blocking: Absorption (EM radiation)

Data Source

PatentUS12251911B1Sound reducing panel
Publication Date: 2025.03.18 LJ AVALON LLC
  • US12251911B1 patent drawing
  • US12251911B1 patent drawing
  • US12251911B1 patent drawing

AI summary

An improved sound reducing panel is disclosed comprising a front porous sheet for enabling sound to enter into the sound reducing panel and a rear non-porous sheet. A sound absorbing member dissipates sound entering into the front porous sheet. A sound blocking member blocks sound from exiting from the sound absorbing member. A decoupling member reduces sonic vibration from being transferred from the sound blocking member to the rear non-porous sheet. One embodiment includes a drenching shield for inhibiting water from entering the sound absorbing member. Another embodiment includes a decorative or artistic image located on the sound reducing panel.