Sound-reducing air purification unit

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Solution Overview

Problem

Existing air filtration systems in indoor settings are often inefficient and noisy, failing to effectively purify air and remove airborne pathogens and particles, and are not feasible for high-efficiency filtration.

Innovation Solution

A sound-reducing air purification unit that incorporates a high-efficiency particulate air (HEPA) filter, a bipolar ionization unit, and a centrifugal blower with sound-reducing features, such as a lower sound reduction unit and sound-reducing media, to enhance air filtration and purification efficiency while minimizing noise.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If high-efficiency filtration (HEPA) is added to indoor settings, then air purification efficiency is improved, but device complexity and feasibility are worsened

Engineering Contradiction:
Improveair purification efficiencyVSAvoidsystem complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The air purification system is divided into multiple independent filtration stages: a pre-filter for larger particles, a HEPA filter for fine particles, and a bipolar ionization unit for microbial inactivation. Each stage handles specific purification tasks, allowing the system to achieve high efficiency without requiring a single complex filtration mechanism

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The bipolar ionization unit is positioned within the air stream path between the pre-filter and HEPA filter, creating a nested configuration where multiple functional components occupy overlapping spatial zones. This nesting allows compact integration of filtration and ionization functions without increasing overall system footprint

Inventive Principle:
Principle #7Nested doll (Nesting)

2Productivity

If traditional blowers are used for air circulation, then air movement is improved, but noise emission is worsened

Engineering Contradiction:
Improveair circulation rateVSAvoidnoise emission
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The blower motor is physically separated from the main housing and mounted on an isolated platform with vibration-damping elements. This extraction removes the noise source from the primary air handling space, preventing direct transmission of motor noise through the housing structure

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

Vibration-damping rubber elements and acoustic insulation material are pre-installed between the blower motor and housing structure before operation. This cushioning is built into the assembly, preventing vibration transmission and noise generation before the system operates

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Device complexity

If filtration systems operate at low efficiency, then device complexity is reduced, but air purification effectiveness is worsened

Engineering Contradiction:
Improvesystem simplicityVSAvoidair purification effectiveness
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

Different filtration media with specialized properties are used at different stages: the pre-filter uses coarse media for large particles, the HEPA filter uses fine fibrous media for sub-micron particles, and the bipolar ionization unit uses charged particles for microbial inactivation. Each local filtration zone is optimized for its specific function, achieving high overall effectiveness without requiring uniform complexity throughout the system

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution significantly increases air changes per hour beyond standard ASHRAE standards, effectively filters and purifies air, and reduces noise emissions, providing a more efficient and quieter air purification solution compared to traditional systems.

Implementation Method 1

the sound-reducing air purification unit can use a high efficiency particulate air (HEPA) filter to continually clean the air

Methodology Applied
Scientific EffectFiltration: Filter (physical)

Implementation Method 2

The sound-reducing air purification unit can use a bipolar ionization unit to treat the air

Methodology Applied
Scientific EffectIonization: Ionisation

Implementation Method 3

a centrifugal blower with sound-reducing features

Methodology Applied
Scientific EffectCentrifugal force: Centrifugal Force

Data Source

PatentUS20230392824A1Sound-reducing air purification unit
Publication Date: 2023.12.07 PRICE IND INC
  • US20230392824A1 patent drawing
  • US20230392824A1 patent drawing
  • US20230392824A1 patent drawing

AI summary

Aspects of a sound-reducing air purification unit. In some units, the sound-reducing air purification unit can include a filter, a blower that causes air to flow through the filter and into an inlet of the blower, a sound reduction unit between the filter and an outlet, to absorb sound emitted by the blower, a discharge channel that channels the air expelled from the blower to a discharge grille, sound-reducing media positioned on either side of the discharge channel, to absorb sound emitted by the blower within the discharge channel, and a discharge grille that allows the air to flow from the discharge channel into the outlet.