Sounding Device Front-Cover Spacer for Waterproof Acoustic Design

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Solution Overview

Problem

Existing sounding devices face challenges with complex assembly, reduced acoustic performance due to the attachment of a waterproof and breathable spacer on the diaphragm, and occupied internal space affecting sound quality.

Innovation Solution

A sounding device design featuring a front cover with a waterproof sealing ring and a waterproof and breathable spacer fixed on the front cover body, rather than the diaphragm, ensuring easy assembly, improved waterproof performance, and maintaining acoustic quality by avoiding spacer attachment to the diaphragm.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the waterproof and breathable spacer is attached to the diaphragm, then waterproof performance is improved, but the structure becomes complicated and assembly becomes difficult

Engineering Contradiction:
Improvewaterproof performanceVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts the waterproof and breathable spacer from the diaphragm and relocates it to the front cover. This separation removes the spacer from the vibration system, simplifying the diaphragm structure while maintaining waterproof protection at the front cover assembly point.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent segments the waterproofing function from the vibration function by placing the waterproof and breathable spacer on the front cover rather than the diaphragm. This allows independent optimization of both the vibration system and waterproofing system.

Inventive Principle:
Principle #1Segmentation

2Reliability

If the waterproof and breathable spacer is attached to the diaphragm, then waterproof performance is improved, but acoustic performance is reduced

Engineering Contradiction:
Improvewaterproof performanceVSAvoidacoustic performance
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent extracts the waterproof and breathable spacer from the diaphragm to preserve the diaphragm's acoustic performance. By relocating the spacer to the front cover, the diaphragm remains free of attachments that would interfere with its vibration characteristics and sound quality.

Inventive Principle:
Principle #2Taking out (Extraction)

3Reliability

If the waterproof and breathable spacer is attached to the diaphragm, then waterproof performance is improved, but internal space is occupied affecting acoustic effect

Engineering Contradiction:
Improvewaterproof performanceVSAvoidinternal space
Core Design Contradiction:
ReliabilityVSVolume of stationary object

Solution Approach 1:

The patent extracts the waterproof and breathable spacer from the internal cavity space by relocating it to the front cover. This frees up the internal space for acoustic optimization while maintaining the waterproofing function at the front cover assembly.

Inventive Principle:
Principle #2Taking out (Extraction)

4Reliability

If the waterproof and breathable spacer is attached to the diaphragm, then waterproof performance is improved, but assembly becomes difficult

Engineering Contradiction:
Improvewaterproof performanceVSAvoidassembly ease
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent implements preliminary action by pre-assembling the waterproof and breathable spacer with the front cover before final assembly. This allows the spacer to be integrated into the front cover structure in advance, simplifying the overall assembly process and improving assembly ease.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design enhances assembly ease, improves waterproof reliability, and maintains excellent acoustic performance by preventing water vapor ingress and preserving diaphragm vibration, thus improving overall device reliability and sound quality.

Implementation Method 1

a waterproof and breathable spacer (6) fixed on the front cover body and completely covers the second through hole

Methodology Applied
Scientific EffectWaterproof and breathable property: Semipermeable Membrane

Data Source

PatentUS12356171B2Sounding device
Publication Date: 2025.07.08 AAC MICROTECH (CHANGZHOU) CO LTD
  • US12356171B2 patent drawing
  • US12356171B2 patent drawing
  • US12356171B2 patent drawing

AI summary

The present invention provides a sounding device having a frame, a vibration system, a magnetic circuit system, a front cover, a waterproof sealing ring and a waterproof and breathable spacer. The front cover includes a front cover body, a first through hole and a second through hole running through the front cover body, and a support wall of the front cover body. The waterproof and breathable spacer is fixed to the front cover body and completely covers the second through hole, the second through hole connects the front sound cavity with the back cavity. Compared with the related art, the sounding device of the to present invention is easy to assemble, has good waterproof performance, high reliability, and excellent acoustic performance.