Source/Drain Contact Profile to Cut Gate Parasitic Capacitance
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Solution Overview
Problem
As semiconductor devices shrink in size, short channel effects prevent further scaling down of planar field effect transistors, and multi-gate devices introduce increased parasitic resistance and capacitance due to thin dielectric layers between conductive structures, leading to performance issues.
Innovation Solution
A method for forming source/drain contacts that do not extend below the bottommost level of the gate structure, reducing the depth of the source/drain contact to minimize parasitic capacitance between the source/drain contact and the adjacent gate structure, achieved through a series of etch processes and dielectric layer management.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Volume of moving object
If the dielectric layers between gate structure and source/drain contact are made thinner to reduce device dimensions, then device scaling is improved, but parasitic capacitance between gate structure and source/drain contact increases
Solution Approach 1:
The patent controls the vertical depth of the source/drain contact to terminate above the bottommost level of the gate structure, using dimensional control in the depth direction to reduce parasitic capacitance while maintaining horizontal device scaling
Solution Approach 2:
The patent changes the depth parameter of the source/drain contact from extending to or below the gate bottom level to terminating above it, thereby reducing the overlapping area and parasitic capacitance between the source/drain contact and gate structure
2Ease of manufacture
If over-etching is performed to form source/drain contact opening extending into isolation feature, then contact formation is simplified, but lateral overlap between source/drain contact and gate structure increases causing increased parasitic capacitance
Solution Approach 1:
The patent applies different etch selectivities to different regions: using high selectivity to the gate structure to prevent lateral overlap and reduce parasitic capacitance, while still achieving adequate contact formation to the source/drain region
Data Source
AI summary
The present disclosure provides semiconductor devices and methods of forming the same. A semiconductor device according to one embodiment of the present disclosure includes a first fin-shaped structure extending lengthwise along a first direction over a substrate, a first epitaxial feature over a source/drain region of the first fin-shaped structure, a gate structure disposed over a channel region of the first fin-shaped structure and extending along a second direction perpendicular to the first direction, and a source/drain contact over the first epitaxial feature. The bottom surface of the gate structure is closer to the substrate than a bottom surface of the source/drain contact.


