Source/Drain Contact Profile to Cut Gate Parasitic Capacitance

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Solution Overview

Problem

As semiconductor devices shrink in size, short channel effects prevent further scaling down of planar field effect transistors, and multi-gate devices introduce increased parasitic resistance and capacitance due to thin dielectric layers between conductive structures, leading to performance issues.

Innovation Solution

A method for forming source/drain contacts that do not extend below the bottommost level of the gate structure, reducing the depth of the source/drain contact to minimize parasitic capacitance between the source/drain contact and the adjacent gate structure, achieved through a series of etch processes and dielectric layer management.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If the dielectric layers between gate structure and source/drain contact are made thinner to reduce device dimensions, then device scaling is improved, but parasitic capacitance between gate structure and source/drain contact increases

Engineering Contradiction:
Improvedevice dimensionsVSAvoidparasitic capacitance
Core Design Contradiction:
Volume of moving objectVSObject-generated harmful factors

Solution Approach 1:

The patent controls the vertical depth of the source/drain contact to terminate above the bottommost level of the gate structure, using dimensional control in the depth direction to reduce parasitic capacitance while maintaining horizontal device scaling

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent changes the depth parameter of the source/drain contact from extending to or below the gate bottom level to terminating above it, thereby reducing the overlapping area and parasitic capacitance between the source/drain contact and gate structure

Inventive Principle:
Principle #35Parameter changes

2Ease of manufacture

If over-etching is performed to form source/drain contact opening extending into isolation feature, then contact formation is simplified, but lateral overlap between source/drain contact and gate structure increases causing increased parasitic capacitance

Engineering Contradiction:
Improvecontact formation processVSAvoidparasitic capacitance
Core Design Contradiction:
Ease of manufactureVSObject-generated harmful factors

Solution Approach 1:

The patent applies different etch selectivities to different regions: using high selectivity to the gate structure to prevent lateral overlap and reduce parasitic capacitance, while still achieving adequate contact formation to the source/drain region

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS12068396B2Parasitic capacitance reduction
Publication Date: 2024.08.20 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US12068396B2 patent drawing
  • US12068396B2 patent drawing
  • US12068396B2 patent drawing

AI summary

The present disclosure provides semiconductor devices and methods of forming the same. A semiconductor device according to one embodiment of the present disclosure includes a first fin-shaped structure extending lengthwise along a first direction over a substrate, a first epitaxial feature over a source/drain region of the first fin-shaped structure, a gate structure disposed over a channel region of the first fin-shaped structure and extending along a second direction perpendicular to the first direction, and a source/drain contact over the first epitaxial feature. The bottom surface of the gate structure is closer to the substrate than a bottom surface of the source/drain contact.