Source/Drain Dielectric Isolation for Latch-Up Prevention

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Solution Overview

Problem

Conventional semiconductor integrated circuit (IC) designs face challenges with latch-up failure mechanisms, particularly in bulk substrates, where parasitic bipolar transistors can lead to device destruction, and existing latch-up prevention structures like tap cells occupy valuable space and reduce functional density.

Innovation Solution

The formation of a pseudo silicon-on-insulator (SOI) structure using a semiconductor oxide feature below the source/drain feature to prevent latch-up without the need for tap cells or guard rings, which also addresses anti-punch-through implantation region leakage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If tap cells and isolation structures are used to prevent latch-up, then device reliability is improved, but the overall size of the integrated circuit increases

Engineering Contradiction:
Improvelatch-up preventionVSAvoidintegrated circuit size
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The patent extracts the latch-up prevention function from separate tap cells and isolation structures and integrates it into the source/drain region itself by forming a semiconductor oxide feature directly in the source/drain region, eliminating the need for additional prevention structures

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent merges the latch-up prevention function with the source/drain region by forming a semiconductor oxide feature within it, combining two previously separate functions (source/drain operation and latch-up prevention) into a single integrated structure

Inventive Principle:
Principle #5Merging (Combining)

2Reliability

If tap cells are placed among standard cells, then latch-up prevention is achieved, but functional device area is reduced

Engineering Contradiction:
Improvelatch-up preventionVSAvoidfunctional device density
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent removes the need for separate tap cells by extracting the latch-up prevention function and embedding it directly in the source/drain region through the semiconductor oxide feature

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The source/drain region is given multiple functions: it serves as both the electrical connection region for the transistor and as the latch-up prevention structure through the integrated semiconductor oxide feature

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of manufacture

If conventional bulk substrate structures are used, then manufacturing simplicity is maintained, but parasitic bipolar transistors cause latch-up failure

Engineering Contradiction:
Improvesubstrate processing simplicityVSAvoidlatch-up resistance
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent introduces a semiconductor oxide feature as an intermediary element within the source/drain region that blocks the formation of parasitic bipolar transistors while maintaining compatibility with bulk substrate manufacturing processes

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent applies a localized modification (semiconductor oxide feature) only in specific regions where source/drain regions are formed, rather than changing the entire substrate structure, thus maintaining manufacturing simplicity while providing localized latch-up prevention

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively prevents latch-up and leakage while maintaining the benefits of both bulk and SOI devices, potentially increasing functional density by eliminating the need for space-consuming latch-up prevention structures.

Implementation Method 1

a bottom dielectric feature over the source/drain region... The bottom dielectric feature insulates the source/drain region from the substrate, thereby preventing latch-up

Methodology Applied
Scientific EffectInsulation: Dielectric

Data Source

PatentUS12062721B2Latch-up prevention
Publication Date: 2024.08.13 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US12062721B2 patent drawing
  • US12062721B2 patent drawing
  • US12062721B2 patent drawing

AI summary

A semiconductor device according to the present disclosure includes an active region including a channel region and a source/drain region adjacent the channel region, a vertical stack of channel members over the channel region, a gate structure over and around the vertical stack of channel members, a bottom dielectric feature over the source/drain region, a source/drain feature over the bottom dielectric feature, and a germanium layer disposed between the bottom dielectric feature and the source/drain region.