Source/Drain Liner Structure to Suppress Dopant Diffusion

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Solution Overview

Problem

As semiconductor devices undergo miniaturization, the reduction in minimum feature size leads to increased dopant diffusion from source/drain regions into channel regions, which hampers channel mobility and device performance.

Innovation Solution

Epitaxially grown source/drain regions with liner layers composed of a semiconductor material containing a blocker element, such as carbon, are used to reduce dopant diffusion, thereby enhancing channel mobility and device performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If minimum feature size is reduced to increase integration density, then more components can be integrated into a given area, but dopant diffusion from source/drain regions into channel regions increases

Engineering Contradiction:
Improveintegration densityVSAvoidchannel mobility
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

A liner layer composed of a semiconductor material containing a blocker element (such as carbon) is introduced as an intermediary between the source/drain regions and the channel region. This liner layer acts as a diffusion barrier that prevents dopants from the source/drain regions from diffusing into the channel region, thereby resolving the contradiction between increased integration density and maintained channel mobility.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The liner layer is formed using a composite semiconductor material that incorporates a blocker element (such as carbon) within the semiconductor matrix. This composite material structure provides both the semiconductor functionality required for device operation and the diffusion barrier properties needed to prevent dopant contamination, thus allowing high integration density without sacrificing channel mobility.

Inventive Principle:
Principle #40Composite materials

2Productivity

If minimum feature size is reduced to increase integration density, then more components can be integrated into a given area, but device performance deteriorates due to dopant diffusion

Engineering Contradiction:
Improveintegration densityVSAvoiddevice performance
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The liner layer serves as a protective intermediary that isolates the channel region from dopant diffusion, ensuring that device performance is maintained even as integration density increases through feature size reduction.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The use of composite semiconductor materials with blocker elements in the liner layer enables the structure to simultaneously achieve the electrical performance required for high-density integration and the diffusion barrier properties necessary for maintaining device performance.

Inventive Principle:
Principle #40Composite materials

3Reliability

If epitaxially grown source/drain regions with liner layers are used to reduce dopant diffusion, then channel mobility increases, but device complexity increases

Engineering Contradiction:
Improvechannel mobilityVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The liner layer is applied locally only at the critical interface between the source/drain regions and the channel region, rather than throughout the entire device structure. This localized approach provides the necessary diffusion barrier to maintain channel mobility while minimizing the overall structural complexity and avoiding unnecessary modifications to other parts of the device.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The use of epitaxially grown source/drain regions with liner layers effectively reduces dopant diffusion into channel regions, leading to increased channel mobility and improved device performance by suppressing out-diffusion of dopants.

Implementation Method 1

liner layers composed of a semiconductor material containing a blocker element, such as carbon, are used to reduce dopant diffusion

Methodology Applied
Scientific EffectDiffusion barrier: Diffusion Barrier

Implementation Method 2

reduction in minimum feature size leads to increased dopant diffusion from source/drain regions into channel regions

Methodology Applied
Scientific EffectDiffusion: Diffusion

Implementation Method 3

Epitaxially grown source/drain regions with liner layers

Methodology Applied
Scientific EffectEpitaxy: Epitaxy

Data Source

PatentUS20240405070A1Transistor source/drain regions
Publication Date: 2024.12.05 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US20240405070A1 patent drawing
  • US20240405070A1 patent drawing
  • US20240405070A1 patent drawing

AI summary

In an embodiment, a device includes: a first nanostructure; a source/drain region adjoining a first channel region of the first nanostructure, the source/drain region including: a main layer; and a first liner layer between the main layer and the first nanostructure, a carbon concentration of the first liner layer being greater than a carbon concentration of the main layer; an inter-layer dielectric on the source/drain region; and a contact extending through the inter-layer dielectric, the contact connected to the main layer, the contact spaced apart from the first liner layer.