Source Vessel Inlet Tube Layout for Accurate Liquid Level Sensing

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional systems for refilling source vessels in semiconductor fabrication cause false sensor readings due to direct liquid spray and splashing onto sensors, leading to inaccurate liquid level detection.

Innovation Solution

An apparatus with an inlet tube that directs liquid flow onto the sidewall of the source vessel, preventing direct contact with the sensor and minimizing splashing, while using a sensor to accurately monitor liquid levels.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the inlet tube directs liquid directly into the source vessel, then the refilling process is simple and fast, but the liquid spray and splashing cause false sensor readings

Engineering Contradiction:
Improverefilling speedVSAvoidliquid level detection accuracy
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The inlet tube is positioned and oriented to direct liquid flow onto the sidewall of the source vessel rather than directly into the liquid or toward the sensor. This sidewall acts as an intermediary surface that allows liquid to enter the vessel without creating spray or splashing that would interfere with sensor readings, thus maintaining both refilling efficiency and measurement accuracy

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If the inlet tube is positioned to avoid direct liquid contact with the sensor, then false sensor readings are prevented, but the inlet tube configuration becomes more complex

Engineering Contradiction:
Improvesensor reading accuracyVSAvoidinlet tube arrangement
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The inlet tube is positioned at a specific location and oriented at a specific angle to direct liquid flow onto a particular area of the sidewall. This localized approach ensures that liquid enters the vessel without spraying toward the sensor while maintaining a relatively simple overall tube configuration, balancing reliability with device simplicity

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS12532689B2Method and apparatus for controlling a liquid
Publication Date: 2026.01.20 ASM IP HLDG BV
  • US12532689B2 patent drawing
  • US12532689B2 patent drawing
  • US12532689B2 patent drawing

AI summary

An apparatus capable of controlling a liquid may provide a source vessel to contain the liquid and an inlet tube for flowing the liquid into the source vessel. The inlet tube may extend into the source vessel and may be arranged to direct the flowing liquid onto a sidewall of the source vessel.