Soy Beverage Production Using Nitrogen Purging and Cavitation

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Solution Overview

Problem

Conventional soybean beverage production methods generate waste, introduce undesirable flavors and colors due to oxidative processing, require enzyme additives, and fail to address trypsin inhibitors, which affect digestibility and nutritional value.

Innovation Solution

A method and apparatus for producing a soy beverage from whole soybeans in a non-oxidizing environment, using a closed system with cavitation to form a slurry, eliminating the need for enzymes and optimizing temperature to reduce trypsin inhibitors, while utilizing the entire soybean and minimizing waste.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional heat chamber and roasting processes are used to process soybeans, then starch is transformed into dextrin and the beverage is sterilized, but undesirable colours and flavours are introduced due to oxidation

Engineering Contradiction:
Improvesterilization effectivenessVSAvoidundesirable colours and flavours
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent uses nitrogen gas to create an inert atmosphere throughout the processing system, including sparging nitrogen through the soybean slurry, maintaining nitrogen atmosphere in holding tanks and piping, and processing the beverage in a nitrogen-purged environment. This prevents oxidation during processing while achieving sterilization through heat treatment in the absence of oxygen, thereby avoiding the formation of undesirable colors and flavors that occur in conventional aerobic processing.

Inventive Principle:
Principle #39Inert atmosphere (Inert environment)

2Productivity

If whole soybeans are used in conventional processes, then the beverage is produced, but waste products such as bean cured refuse are generated

Engineering Contradiction:
Improvebeverage production efficiencyVSAvoidprotein and fibre waste
Core Design Contradiction:
ProductivityVSLoss of substance

Solution Approach 1:

The patent implements a system where soybean hulls that are separated during processing are not discarded but recovered and reused. The hulls are collected and added back to the processing system to be ground and incorporated into subsequent batches of soybean slurry, ensuring that all protein and fiber components are utilized in the final beverage product and eliminating waste generation.

Inventive Principle:
Principle #34Discarding and recovering

3Object-generated harmful factors

If enzyme additives are introduced to reduce unpleasant odour, then the beverage quality is improved, but the production cost increases

Engineering Contradiction:
Improveunpleasant odourVSAvoidproduction cost
Core Design Contradiction:
Object-generated harmful factorsVSEase of manufacture

Solution Approach 1:

The patent employs natural biochemical processes occurring during the nitrogen-purged soaking and holding of soybeans to eliminate unpleasant odors without requiring external enzyme additives. The controlled anaerobic environment allows natural enzymatic activity within the soybeans themselves to break down compounds that cause off-odors, achieving odor reduction through the soybeans' own biochemical processes rather than through costly external enzyme treatments.

Inventive Principle:
Principle #25Self-service

4Quantity of substance

If trypsin inhibitors are present in soybeans, then the beverage contains natural compounds, but digestibility and nutritional value are reduced

Engineering Contradiction:
Improvenutritive contentVSAvoiddigestibility reduction
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The patent utilizes controlled thermal processing parameters in the nitrogen-purged environment to denature and inactivate trypsin inhibitors in the soybeans. By maintaining specific temperature ranges and processing times under anaerobic conditions, the trypsin inhibitors are destroyed while preserving the nutritional proteins and other beneficial compounds, thereby improving digestibility without sacrificing nutritive content.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach results in a waste-free, enzyme-free, and cost-effective soy beverage production process that maintains nutritional value and flavor, ensuring the full fiber content is utilized and trypsin inhibitors are substantially reduced, enhancing digestibility and consumer experience.

Implementation Method 1

a cavitation valve downstream of and in fluid communication with the discharge line, and the cavitation valve having an outlet discharging into the receiving tank, with a pump for driving fluid through the receiving tank, discharge line and cavitation valve in sequence

Methodology Applied
Scientific EffectCavitation: Cavitation

Data Source

PatentUS9615595B2Method and apparatus for wasteless homogenized soybean beverage production
Publication Date: 2017.04.11 SONIC MILLING SYST LTD
  • US9615595B2 patent drawing
  • US9615595B2 patent drawing
  • US9615595B2 patent drawing

AI summary

A method and apparatus for producing a soy beverage in a non-oxidizing process environment. Soybeans and water are mixed in a pulverizer to produce a slurry, which is then fed through a homogenizing mixer to produce a final beverage product with desired characteristics. The apparatus can be housed in a tamper-proof container with input and output connections for user interface.