Soybean Curd Heating and Peltier Cooling for Sanitary Processing

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Solution Overview

Problem

Conventional soybean curd production methods are inefficient, leading to water wastage and sanitary issues due to closed boiler designs, and inaccurate temperature control in cooling devices, resulting in nutritional and economic losses.

Innovation Solution

A whole soybean curd production system featuring an opening and closing type steam boiler for easy cleaning and a Peltier element-based cooling unit for precise temperature control, with agitators positioned at the lower part of tanks for efficient mixing and processing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a closed-type steam boiler is used for heating soybean flour mixture, then heating function is provided, but cleaning becomes difficult and sanitary issues arise

Engineering Contradiction:
Improvesanitary conditionVSAvoidcleaning ease
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The steam boiler is divided into separable parts with an openable lid, allowing the interior to be accessed for cleaning while maintaining its heating function when closed. This segmentation resolves the contradiction by enabling both effective cleaning and reliable operation.

Inventive Principle:
Principle #1Segmentation

2Measurement precision

If conventional cooling devices are used for cooling soybean flour mixture, then cooling function is provided, but temperature control accuracy is insufficient

Engineering Contradiction:
Improvetemperature control accuracyVSAvoidcooling device structure
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces conventional mechanical cooling systems with a Peltier element-based thermoelectric cooling system. This substitution provides precise temperature control through electrical control while simplifying the mechanical structure, as the Peltier element directly converts electrical energy to thermal gradient without moving parts.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Ease of manufacture

If soybeans are immersed in water to swell before crushing, then easier processing is achieved, but water wastage and nutritional loss occur

Engineering Contradiction:
Improveprocessing easeVSAvoidwater and nutrition loss
Core Design Contradiction:
Ease of manufactureVSLoss of substance

Solution Approach 1:

The patent changes the physical state and temperature parameters of the soybean flour mixture through controlled heating. By heating the mixture to appropriate temperatures, the soybeans swell and soften without requiring prolonged water immersion, thus reducing water consumption and preventing loss of water-soluble nutrients while achieving easier processing.

Inventive Principle:
Principle #35Parameter changes

4Measurement precision

If a Peltier element is used for cooling, then precise temperature control is achieved, but the device requires accurate thermal management

Engineering Contradiction:
Improvetemperature control accuracyVSAvoidthermal management system
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The Peltier element inherently manages its own thermal sides, with one side naturally becoming cold and the other hot. The system utilizes this self-generated temperature difference to cool the soybean mixture on the cold side while the hot side can be passively dissipated or used for heating purposes, reducing the need for additional active thermal management components.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system reduces water wastage, enhances sanitary conditions, and allows for accurate temperature and pressure control, improving the efficiency and reliability of soybean curd production while minimizing nutritional losses.

Implementation Method 1

an opening and closing type steam boiler (140) connected to the heating tank (110) and configured to store water and supply steam into the inside of the heating tank (110) through steam lines (130)

Methodology Applied
Scientific EffectSteam heating: Phase Change

Implementation Method 2

a cooling unit wherein a cooling surface (241) of a Peltier element (240) is provided on an outer circumferential surface of the cooling tank (220), thus cooling the soybean flour mixture stored in the cooling tank (220)

Methodology Applied
Scientific EffectPeltier effect: Peltier Effect

Implementation Method 3

a first agitator (120) for agitating the soybean flour mixture stored in the inside of the heating tank (110); a second agitator (230) for agitating the soybean flour mixture stored in the inside of the cooling tank (220)

Methodology Applied
Scientific EffectMechanical agitation: Stirring

Data Source

PatentUS9993103B2Whole soybean curd production system having heating device and cooling device, and method for producing whole soybean curd
Publication Date: 2018.06.12 KIM BOK JA
  • US9993103B2 patent drawing
  • US9993103B2 patent drawing
  • US9993103B2 patent drawing

AI summary

The present invention relates to a whole soybean curd production system having a heating device and a cooling device, and a method for producing whole soybean curd and, more specifically, to a whole soybean curd production system and a method for producing whole soybean curd, the whole soybean curd production system comprising: a heating device having a steam boiler formed to be opened and closed so as to enable inside thereof to be cleaned; and a cooling device having a cooling means formed from a Peltier element.