Spa Air Intake System with Adaptive Pump Control

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Solution Overview

Problem

Existing spa systems do not efficiently utilize radiant heat and fail to maintain optimal water temperature control, leading to inefficient heating and filtration processes, as they rely on manual pump operation and lack adaptive temperature management.

Innovation Solution

An electronic data processing system is integrated with the spa, electronically coupling the heater and pump to independently manage their operation based on temperature differentials, ensuring efficient use of radiant heat and optimal water temperature control through phased temperature management and ozonization of water for enhanced filtration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If manual pump operation is used, then device complexity is reduced, but temperature control precision deteriorates

Engineering Contradiction:
Improvesystem complexityVSAvoidtemperature control precision
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The system uses an electronic data processing system that automatically monitors temperature differentials and independently controls pump and heater operation without manual intervention. The system serves itself by making autonomous decisions about when to activate the pump and heater based on real-time temperature data, eliminating the need for complex manual control mechanisms while achieving precise temperature management.

Inventive Principle:
Principle #25Self-service

2Use of energy by moving object

If heater and pump are operated together, then heating efficiency is improved, but energy consumption increases

Engineering Contradiction:
Improveheating efficiencyVSAvoidenergy consumption
Core Design Contradiction:
Use of energy by moving objectVSUse of energy by stationary object

Solution Approach 1:

The system dynamically adjusts pump and heater operation based on real-time temperature differential monitoring. The electronic data processing system independently controls each component, activating the pump and heater together only when the temperature differential indicates both are needed for efficient heating, and separating their operation when conditions change, thereby optimizing energy utilization and preventing unnecessary energy consumption.

Inventive Principle:
Principle #15Dynamics

3Productivity

If pump runs continuously, then filtration productivity is improved, but cavitation risk increases

Engineering Contradiction:
Improvefiltration productivityVSAvoidcavitation prevention
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The system implements periodic pump operation controlled by the electronic data processing system based on temperature differential thresholds. The pump operates intermittently rather than continuously, activating when filtration is needed and deactivating when temperature conditions indicate sufficient circulation, thereby maintaining filtration productivity while reducing cavitation risk through periodic rather than continuous operation.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables efficient heating and filtration by optimizing the use of radiant heat, reducing energy consumption, and maintaining optimal water temperature, while ensuring higher ozonization levels and preventing cavitation and air blocks, thereby improving overall spa performance.

Implementation Method 1

efficient use of radiant heat

Methodology Applied
Scientific EffectThermal radiation: Thermal Radiation

Implementation Method 2

a pump which turns the pump on and off independent of the heater being on and off

Methodology Applied
Scientific EffectHydraulic pump: Pump

Implementation Method 3

the heater is at the suction side, pump inlet, of the pump

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 4

Water is received from the heater to the pump through the pump inlet

Methodology Applied
Scientific EffectThermal convection: Convection

Data Source

PatentUS11253427B2Spa with air intake system
Publication Date: 2022.02.22 BAREFOOT SPAS LLC
  • US11253427B2 patent drawing
  • US11253427B2 patent drawing
  • US11253427B2 patent drawing

AI summary

A spa has an insulated cabinet with an uninsulated shell disposed therein. A filter assembly is downstream of a water intake. A heater is downstream of the filter assembly and a pump is downstream of the heater. A diversion line is in fluid line connection with an outlet of the pump. An ozonizor is in fluid communication with the diversion line. The filter assembly is coupled to the diversion line. A data processing system is coupled to the heater, pump, a control panel and a temperature sensor, wherein the data processing system responsive to when the actual temperature of an amount of water in the shell is a magnitude in degrees below a set temperature 1) turns the heater off if it is on or does not turn the heater on if it is already off and 2) turns the pump on if it is off or if it is already running does not turn the pump off.