Space Commode Air-Liquid Separation for Lower-Cost Waste Handling

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Solution Overview

Problem

Existing space toilets fail to provide efficient and sanitary waste management systems, with existing systems being excessively expensive and complex, and there is a need for simpler and cheaper solutions that can handle both liquid and gas effluents effectively in space environments.

Innovation Solution

A universal commode system with separate flow paths for air and liquid effluents, using commercial-off-the-shelf motors, a temporary urine storage tank, and a pre-treatment assembly with a COTS pump and tank, along with a controller for optimal chemical dispensing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If existing space toilet systems are used, then waste management function is provided, but system cost and complexity become excessively high

Engineering Contradiction:
Improvewaste management functionVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system divides waste management into separate flow paths: one for liquid effluent (urine) and another for gas effluent (air). This segmentation allows each path to be optimized independently with simpler, more cost-effective components rather than requiring a single complex integrated system.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The air/liquid separator performs multiple functions: it separates liquid from gas effluent, serves as a pretreatment stage, and enables independent processing of different waste streams. This multi-functionality reduces the need for separate dedicated components for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If existing space toilet systems are used, then waste management function is provided, but system cost becomes excessively high

Engineering Contradiction:
Improvewaste management functionVSAvoidsystem cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The system employs commercial-off-the-shelf (COTS) components including motors, pumps, and filters that are readily available, cost-effective, and can be easily replaced. This approach avoids the need for expensive custom-built space-rated components while maintaining adequate functionality.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The system extracts and treats liquid effluent separately from the main waste stream using an air/liquid separator and dose pump. This extraction allows targeted treatment of urine with pretreatment liquid, reducing the burden on the overall waste management system and lowering total system cost.

Inventive Principle:
Principle #2Taking out (Extraction)

3Device complexity

If single motor system is used, then system simplicity is maintained, but power consumption increases

Engineering Contradiction:
Improvemotor system complexityVSAvoidpower consumption
Core Design Contradiction:
Device complexityVSUse of energy by moving object

Solution Approach 1:

The motor system is segmented into two independent motors: one driving the air/liquid separator and another driving the fan. This segmentation allows each motor to be optimized for its specific function and operate only when needed, reducing total power consumption compared to a single motor that would need to handle all functions continuously.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system transitions from a static single-motor design to a dynamic multi-motor configuration where motors can be independently controlled and activated based on operational requirements. This dynamic approach optimizes energy usage by running only the necessary motors at any given time.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Simplifies the system's cost and complexity, minimizes power consumption, and provides flexible urine storage and treatment, while maintaining sanitary conditions in space environments.

Implementation Method 1

a first motor coupled to the air/liquid separator and configured to drive an operation of the air/liquid separator to separate air, liquid and pretreatment liquid flowing into the air/liquid separator

Methodology Applied
Scientific EffectAir/liquid separation: Centrifugal Separation

Implementation Method 2

a second motor independent of the first motor, coupled to the fan and configured to drive an operation of the fan to draw air out of the air/liquid separator and the commode line

Methodology Applied
Scientific EffectAir flow: Suction

Implementation Method 3

a dose pump configured to pump a quantity of the pretreatment liquid from the pretreatment liquid source to the urine line

Methodology Applied
Scientific EffectPumping: Pump

Data Source

PatentEP4414273B1Universal commode system
Publication Date: 2026.04.22 HAMILTON SUNDSTRAND CORP
  • EP4414273B1 patent drawingFigure 1
  • EP4414273B1 patent drawingFigure 2
  • EP4414273B1 patent drawingFigure 3

AI summary

A universal commode system (UCS) is provided and includes an air/liquid separator (110), a urine line (120) connected to the air/liquid separator (110), a fan (130), a cabin air return line (140) connected to the air/liquid separator (110) and to the fan (130), a commode line (150) connected to the cabin air return line (140), a first motor (160) coupled to the air/liquid separator (110) and configured to drive an operation of the air/liquid separator (110) and a second motor (170) independent of the first motor (160), coupled to the fan (130) and configured to drive an operation of the fan (130).