Thermomechanical Control of Space Apparatus for Sub-Micrometer Stability

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Solution Overview

Problem

Current thermomechanical stabilization methods for extraterrestrial and space-related equipment rely heavily on passive approaches, which are limited in flexibility and reliability, requiring continuous calibration and being dependent on material properties, thus failing to effectively counteract both external and internal thermal and mechanical perturbations.

Innovation Solution

An active thermomechanical stabilization method that determines the current thermal and mechanical states of the apparatus using sensors and a thermomechanical coupling model, allowing for precise addition or removal of heat at specific locations to maintain a predetermined mechanical reference state, thereby actively managing thermal and mechanical properties.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If passive stabilization approaches are used (high performance materials with low coefficients of thermal expansion, thermal uncoupling), then the apparatus structure is enforced and thermal stability is improved, but the system lacks flexibility, requires continuous calibration, and cannot effectively counteract changing environmental conditions

Engineering Contradiction:
Improvethermomechanical stabilizationVSAvoidflexibility to changing environmental conditions
Core Design Contradiction:
Stability of the object's compositionVSAdaptability or versatility

Solution Approach 1:

The patent implements active thermomechanical stabilization by dynamically adjusting heat input to counteract thermal perturbations. The system continuously monitors thermal and mechanical states and applies compensating heat flows to maintain the mechanical reference state, transforming the static passive approach into a dynamic active control system that adapts to changing environmental conditions.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent employs feedback control by continuously determining the current thermal and mechanical states, comparing the mechanical state with a predetermined reference state, and adjusting heat input based on the deviation. This closed-loop feedback mechanism enables the system to automatically compensate for thermal perturbations and maintain stability without continuous calibration.

Inventive Principle:
Principle #23Feedback

2Reliability

If passive stabilization approaches are used, then material properties provide inherent stability, but the system requires continuous calibration and cannot effectively counteract both external and internal thermal and mechanical perturbations

Engineering Contradiction:
Improvestabilization reliabilityVSAvoidcalibration burden
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent implements self-service stabilization by enabling the apparatus to automatically monitor its own thermal and mechanical states and apply corrective heat input without external intervention. The system uses its own sensors and actuators to maintain the mechanical reference state, eliminating the need for continuous external calibration and improving reliability.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces the passive mechanical stabilization approach (relying on material properties and structural design) with an active thermodynamic control system. By using heat input as the control mechanism instead of relying solely on mechanical material properties, the system achieves more reliable stabilization without the calibration burden associated with passive approaches.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Adaptability or versatility

If active thermomechanical stabilization is implemented by determining current thermal and mechanical states and applying heat at specific positions based on a thermomechanical coupling model, then flexibility and reliability are improved, but the system complexity increases

Engineering Contradiction:
Improveflexibility in stabilizationVSAvoidcontrol system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent segments the control problem by determining positions and heat amounts at discrete locations on the apparatus. The thermomechanical coupling model divides the continuous structure into controllable segments, allowing independent heat application at specific positions. This segmentation enables flexible localized control while managing system complexity through modular control elements.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent utilizes parameter changes in the thermomechanical coupling model to relate thermal inputs to mechanical responses. By changing thermal parameters (heat input at specific positions) and observing the resulting mechanical state changes, the system achieves flexible control. The model provides a mathematical framework that manages complexity by establishing predictable relationships between thermal and mechanical parameters.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach provides a more flexible and reliable stabilization method that can effectively counteract both external and internal perturbations, reducing mechanical distortions to sub-micrometer levels without the need for frequent calibration, enhancing the stability of space structures and enabling more precise instrumentation.

Implementation Method 1

a predetermined thermomechanical coupling model of the apparatus which is descriptive for a coupling and/or a correspondence between a mechanical state and a thermal state of the apparatus

Methodology Applied
Scientific EffectThermomechanical coupling: Thermomechanical Effect

Implementation Method 2

actively adding and/or removing said determined amounts of heat to or from the apparatus, respectively, at said determined positions

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentEP3502711B1Method for thermomechanically stabilizing an apparatus, control unit, thermomechanical control system, and apparatus
Publication Date: 2021.08.25 UNIV DER BUNDESWEHR MUNCHEN
  • EP3502711B1 patent drawingFigure 1
  • EP3502711B1 patent drawingFigure 2
  • EP3502711B1 patent drawingFigure 3~4

AI summary

The present invention refers to a method (S) for actively thermomechanically stabilizing an apparatus (1) which in particular is or comprises an extraterrestrial or space-related manufacturing, measurement and/or experimental unit, the method comprising steps of determining (S1) a current thermal state of the apparatus (1), determining (S2) a current mechanical state of the apparatus (1), comparing (S3) said current mechanical state of the apparatus (1) with a predetermined mechanical reference state of the apparatus (1), determining (S4) one or a plurality of positions on said apparatus (1) and/or amounts of heat to be added to or to be removed from said apparatus (1) at said positions, and actively adding and/or removing (S5) said determined amounts of heat to or from the apparatus (1), respectively, at said determined positions. The step of determining (S4) said positions and/or amounts of heat is performed such that said current mechanical state of the apparatus (1) remains in or returns to a predetermined vicinity of said mechanical reference state of the apparatus (1) and is based on a result of said step of comparing (S3) and on a predetermined thermomechanical coupling model of the apparatus (1) being descriptive for a coupling and/or a correspondence between a mechanical state and a thermal state of the apparatus (1).