Space Transformer RF Signal-Modifying Coupler

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Solution Overview

Problem

Conventional probe systems with space transformers struggle to effectively transmit and receive high-frequency electric signals, such as RF and mmWave signals, due to signal degradation over distance and in adverse electromagnetic environments.

Innovation Solution

The development of space transformers with a dielectric body, first and second electrical contacts with different pitch spacings, signal-transfer traces, and an RF signal-modifying structure that includes a coupler to modify and couple RF signals, enabling improved transmission and reception of high-frequency signals.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of stationary object

If conventional space transformers are used to transmit high-frequency signals, then the transmission distance can be extended, but the signal quality degrades due to electromagnetic interference and attenuation

Engineering Contradiction:
Improvetransmission distanceVSAvoidsignal quality
Core Design Contradiction:
Length of stationary objectVSReliability

Solution Approach 1:

The patent introduces an RF signal-modifying structure as an intermediary component between the signal source and the device under test. This structure actively compensates for signal degradation by modifying the RF signals during transmission, thereby maintaining signal quality over extended transmission distances where conventional space transformers would fail

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent modifies the electrical parameters of the space transformer by incorporating an RF signal-modifying structure that can dynamically adjust signal characteristics. This allows the transformer to adapt to different transmission conditions and maintain optimal signal integrity across varying transmission distances and frequency ranges

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If the pitch spacing between electrical contacts is reduced to adapt to different hardware, then the adaptability improves, but the manufacturing precision requirements increase

Engineering Contradiction:
Improveadaptability to different hardwareVSAvoidpitch spacing precision
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The patent creates a universal space transformer design that can accommodate multiple pitch spacings through the incorporation of an RF signal-modifying structure. This structure enables the same physical transformer to serve multiple functions by adapting to different pitch configurations without requiring separate precision-matched components for each hardware type

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent segments the electrical contacts into multiple groups with different pitch spacings within the same space transformer body. This segmentation allows the transformer to interface with different hardware types while the RF signal-modifying structure compensates for the variations, reducing the stringency of manufacturing precision requirements for each individual contact group

Inventive Principle:
Principle #1Segmentation

3Reliability

If conventional probe systems are used for high-frequency signal transmission, then the system complexity remains low, but the signal transmission capability is insufficient

Engineering Contradiction:
Improvesignal transmission capabilityVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges the RF signal-modifying structure directly into the space transformer body, combining two previously separate functions (signal transformation and RF modification) into a single integrated component. This merging enhances signal transmission capability for high-frequency applications while minimizing the increase in overall system complexity by eliminating the need for separate external modification circuits

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances the transmission of high-frequency signals by reducing signal degradation, allowing for more accurate testing of devices under test (DUTs) and potentially reducing the need for external tester resources, thus lowering costs and complexity.

Implementation Method 1

a coupler configured to receive the RF electrical signal in the form of a first RF electrical signal from the DUT, to receive a second RF electrical signal from the DUT, and to couple the first RF electrical signal and the second RF electrical signal to one another to generate the modified RF electrical signal

Methodology Applied
Scientific EffectElectromagnetic coupling: Electromagnetic Induction

Data Source

PatentUS12306243B2Space transformers configured to be utilized in a probe system, probe systems that include the space transformers, and related methods
Publication Date: 2025.05.20 FORMFACTOR INC
  • US12306243B2 patent drawing
  • US12306243B2 patent drawing
  • US12306243B2 patent drawing

AI summary

Space transformers configured to be utilized in a probe system to facilitate electrical communication with a device under test (DUT), probe systems that include the space transformers, and related methods are disclosed herein. The space transformers include a dielectric body, a plurality of first electrical contacts supported by the dielectric body, and a plurality of second electrical contacts supported by the dielectric body. The space transformers also include an electrically conductive radio frequency (RF) signal-modifying trace. The space transformers further include an RF electrical signal-modifying structure in electrical communication with the electrically conductive RF signal-modifying trace. The RF electrical signal-modifying structure is configured to receive the RF electrical signal from an input region of the electrically conductive RF signal-modifying trace and to discharge a modified RF electrical signal to an output region of the electrically conductive RF signal-modifying trace. The RF electrical signal-modifying structure includes a coupler.