Space Vehicle Electrical Power System with Segmented Bus Architecture

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Solution Overview

Problem

Space vehicles face limitations in electrical power storage and distribution due to the remote nature of space travel, requiring efficient and redundant power systems to maintain safe operations during take-off, flight, and landing, while managing dynamic peak power demands.

Innovation Solution

The electrical power system (EPS) incorporates multiple power sources such as solar arrays, batteries, and supercapacitors, connected through various converters and regulators to supply power to unregulated and regulated DC buses, ensuring redundancy and efficient peak power management, with load sharing regulators to balance power distribution and manage stress on components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If multiple power sources and converters are added to manage dynamic peak power demands, then power delivery reliability is improved, but system complexity increases

Engineering Contradiction:
Improvepower delivery reliabilityVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The power system is segmented into multiple independent power sources (solar arrays, batteries, supercapacitors) that can operate autonomously or in combination. Each power source has its own control circuitry and can independently supply power to specific buses, allowing the system to handle peak demands through modular coordination rather than a monolithic complex system.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The DC-DC converters are designed with multi-functionality to perform multiple roles: power conversion between different voltage levels, energy storage during regenerative braking, and system isolation during faults. This universal design reduces the need for dedicated components for each function, thereby managing complexity while maintaining reliability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Power

If electrical storage capacity is increased to meet peak power demands, then power availability is improved, but vehicle weight increases

Engineering Contradiction:
Improvepower availabilityVSAvoidvehicle weight
Core Design Contradiction:
PowerVSWeight of moving object

Solution Approach 1:

The system uses parameter changes in the form of switching between different power sources based on real-time power demands and state of charge levels. During peak demands, the system dynamically adjusts the contribution of each power source (solar arrays, batteries, supercapacitors) to provide required power without requiring excessive storage capacity from any single source, thereby avoiding excessive weight.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The power distribution system is designed to be dynamic, continuously adjusting power flow paths based on real-time conditions. The control system monitors power demands, state of charge, and system status to dynamically allocate power from the most appropriate sources, allowing the vehicle to meet peak demands without over-provisioning storage capacity and thereby minimizing weight.

Inventive Principle:
Principle #15Dynamics

3Reliability

If redundant power paths are implemented to ensure safe operations, then system reliability is improved, but device complexity increases

Engineering Contradiction:
Improvesystem reliabilityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The power distribution architecture is segmented into multiple independent paths with separate DC-DC converters and control circuits. Each converter can independently manage power flow between different buses, creating redundant paths without requiring a fully interconnected complex system. This segmentation allows reliability through multiple paths while managing complexity through modular independence.

Inventive Principle:
Principle #1Segmentation

4Productivity

If DC-DC converters are used to manage power distribution, then power management efficiency is improved, but energy losses increase

Engineering Contradiction:
Improvepower management efficiencyVSAvoidenergy losses
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The DC-DC converters are controlled with adjustable parameters including switching frequency, duty cycle, and operating mode (buck, boost, or bidirectional) based on real-time power flow requirements. This parameter optimization allows the converters to operate at peak efficiency points while meeting power distribution requirements, minimizing energy losses despite the presence of multiple conversion stages.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The EPS provides reliable and efficient power delivery, reducing electrical and thermal stresses on components, supporting dynamic peak power demands without oversizing the system, and ensuring safe operations by maintaining power redundancy and efficient energy distribution.

Implementation Method 1

Solar arrays may be used to provide a renewable energy source for the electrical power system

Methodology Applied
Scientific EffectSolar energy conversion: Photovoltaic Effect

Implementation Method 2

The EPS may include a first battery and a second battery

Methodology Applied
Scientific EffectBattery energy storage: Battery (electricity)

Implementation Method 3

The EPS may include a first supercapacitor and a second supercapacitor

Methodology Applied
Scientific EffectCapacitor energy storage: Capacitance

Data Source

PatentEP3322058B1Electric power system for a space vehicle
Publication Date: 2021.12.08 HAMILTON SUNDSTRAND CORP
  • EP3322058B1 patent drawingFigure 1
  • EP3322058B1 patent drawingFigure 2A
  • EP3322058B1 patent drawingFigure 2B

AI summary

An electrical power system for a space vehicle may comprise a first plurality of power sources (102), a first collector bus configured to receive power from the plurality of power sources (102), an unregulated DC bus (120) configured to receive power from the first collector bus, a regulated high voltage direct current (HVDC) bus (140) configured to receive power from the unregulated DC bus (120), and a first power distribution unit (PDU) (150) configured to receive power from the regulated HVDC bus (140). The regulated HVDC bus (140) may be configured to supply power to a high voltage load. The first plurality of power sources (102) may comprise a first solar array, a first supercapacitor, and/or a first battery.