Spacecraft Battery Thermal Management via East-West Radiator Repositioning

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Solution Overview

Problem

Conventional spacecraft battery thermal management systems constrain payload and bus equipment capacity by requiring significant radiating surface area for batteries, which reduces available space on North and South facing sides of spacecraft.

Innovation Solution

The use of heat pipes thermally couples radiator panels to spacecraft batteries, allowing these panels to be positioned on East and West sides, enabling heat dissipation while freeing up North and South sides for additional payload and bus equipment, and incorporating variable conductance heat pipes to control heat transfer based on solar exposure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If radiator panels are conductively bonded to batteries and positioned on North or South facing sides, then battery thermal management is achieved, but available area for payload and bus equipment on North and South facing sides is significantly reduced

Engineering Contradiction:
Improvebattery temperatureVSAvoidavailable area for payload and bus equipment
Core Design Contradiction:
TemperatureVSArea of stationary object

Solution Approach 1:

The patent repositions radiator panels from traditional North/South facing sides to East/West facing sides of the spacecraft, utilizing underutilized surface areas. This dimensional repositioning allows battery thermal management to occur without competing for prime real estate on North/South faces, thereby resolving the space conflict while maintaining effective heat dissipation to space.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The thermal management system is segmented into multiple independent radiator panels that can be distributed across different spacecraft surfaces (East and West faces). This segmentation allows heat dissipation functions to be distributed rather than concentrated, freeing up North/South areas for payload equipment while maintaining adequate thermal control through multiple distributed radiating surfaces.

Inventive Principle:
Principle #1Segmentation

2Temperature

If larger radiating surface area is provided for batteries, then battery temperature control is improved, but overall payload capabilities of the spacecraft are constrained

Engineering Contradiction:
Improvebattery temperature controlVSAvoidpayload capabilities
Core Design Contradiction:
TemperatureVSProductivity

Solution Approach 1:

The patent exploits the East/West facing surfaces of the spacecraft as additional thermal management real estate. By positioning radiator panels on these previously underutilized surfaces, the system provides adequate radiating area for battery thermal control without encroaching on the North/South facing areas that are critical for payload equipment deployment, thus maintaining full payload capabilities.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent applies thermal management resources (radiator panels) locally to the East/West facing surfaces where they are most needed for heat dissipation, rather than uniformly distributing them across all spacecraft surfaces. This localized application optimizes the use of available surface area, providing adequate thermal control for batteries while preserving North/South areas for high-value payload equipment.

Inventive Principle:
Principle #3Local quality

3Area of stationary object

If radiator panels are positioned on East and West facing sides, then area on North and South facing sides is freed for payload and bus equipment, but heat transfer control must be optimized to account for solar exposure variations

Engineering Contradiction:
Improvearea for payload and bus equipmentVSAvoidheat transfer control
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The patent leverages the periodic nature of spacecraft orbital exposure to solar radiation. By positioning radiator panels on East/West facing sides, the system naturally experiences periodic solar exposure as the spacecraft orbits, allowing thermal management to adapt to varying heat loads without complex active control. The periodic solar illumination patterns are utilized to enhance heat dissipation during appropriate orbital phases.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent employs variable conductance heat pipes that can dynamically adjust their thermal conductivity parameter in response to changing thermal conditions. This allows the heat transfer rate between batteries and radiator panels to be modulated based on real-time thermal demands and solar exposure conditions, simplifying overall system control while maintaining effective thermal management across varying operational parameters.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration increases payload and bus equipment capacity by optimizing thermal management, reducing the need for heaters during charging, and enhancing energy capture from solar cells on radiator panels.

Implementation Method 1

multiple radiator panels are thermally coupled to a battery using heat pipes

Methodology Applied
Scientific EffectHeat pipe: Heat Pipe

Implementation Method 2

Excess heat generated by the batteries is dissipated using radiator panels thermally coupled to the batteries

Methodology Applied
Scientific EffectThermal radiation: Thermal Radiation

Implementation Method 3

incorporating variable conductance heat pipes to control heat transfer based on solar exposure

Methodology Applied
Scientific EffectVariable conductance heat pipe: Heat Pipe

Data Source

PatentUS7967256B2Spacecraft battery thermal management system
Publication Date: 2011.06.28 LOCKHEED MARTIN CORP
  • US7967256B2 patent drawing
  • US7967256B2 patent drawing
  • US7967256B2 patent drawing

AI summary

A spacecraft battery thermal management system is provided that includes a battery, a first radiator panel and a second radiator panel. A first face of the first radiator panel is arranged to face a first direction and a first face of the second radiator panel is arranged to face a second direction opposite the first direction. A first heat pipe thermally couples the battery and the first radiator panel and is configured to control the transfer of heat between the battery and the first radiator panel. A second heat pipe thermally couples the battery and the second radiator panel and is configured to control the transfer of heat between the battery and the second radiator panel. Solar cells are optionally arranged on the faces of the first and/or second radiator panels.