Low-Conductivity Spacer Clip for Wall Insulation Retention

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Solution Overview

Problem

There is a challenge in retaining insulation in place between Z girts and sheathing members during wall construction until exterior cladding is applied, and creating a thermal break between these components.

Innovation Solution

A spacer clip made of low thermal conductive materials like nylon or polyurethane plastic is attached to Z girts, positioned between the Z girts and sheathing members to create a thermal break and retain insulation in place, working in conjunction with retainer clips.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If Z girts are mounted directly on sheathing members, then structural support is provided, but thermal transfer occurs between the Z girts and sheathing members

Engineering Contradiction:
Improvethermal transferVSAvoidstructural support
Core Design Contradiction:
TemperatureVSStrength

Solution Approach 1:

The spacer clip serves as an intermediary component between the Z girt and sheathing member. It provides structural support through its spring clip portion that engages with the sheathing member, while its low thermal conductive material body creates a thermal break, preventing direct thermal contact between the metal Z girt and the sheathing member.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Temperature

If insulation members are positioned between Z girts, then thermal insulation is improved, but the insulation needs to be retained in place until exterior cladding is applied

Engineering Contradiction:
Improvethermal insulationVSAvoidinsulation retention
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The spacer clip performs multiple functions: it provides structural support by engaging the sheathing member, creates a thermal break to improve thermal insulation, and retains insulation members in place through its positioning between the Z girt and sheathing member, eliminating the need for separate retention mechanisms.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Temperature

If a thermal break is created between Z girts and sheathing members, then thermal performance is enhanced, but additional components are required

Engineering Contradiction:
Improvethermal performanceVSAvoidnumber of components
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The spacer clip is designed as a multi-functional component that simultaneously provides structural support through its spring clip portion, creates a thermal break with its low thermal conductive material body, and retains insulation members. This consolidation reduces the need for separate components for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The spacer clip effectively maintains insulation in place and provides a thermal break between Z girts and sheathing members, enhancing the thermal performance of wall assemblies by preventing heat transfer.

Implementation Method 1

The spacer clips are attached to Z girts mounted on studs to create a thermal break between the Z girts and the outer sides of sheathing members and the inner sides of insulation members

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Data Source

PatentUS11781575B1Spacer clip for use in a wall assembly
Publication Date: 2023.10.10 FORAL JOSEPH J
  • US11781575B1 patent drawing
  • US11781575B1 patent drawing
  • US11781575B1 patent drawing

AI summary

A spacer clip comprised of a low thermal conductive material is secured to the Z girts of a wall assembly to provide a thermal break between the Z girts and the sheathing members of the wall assembly and to also provide a thermal break between the sheathing members and the insulation members of the wall assembly.