SPAN-Protected Lithium Metal Anode for Dendrite Suppression

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Solution Overview

Problem

Lithium metal batteries with lithium metal anodes suffer from short circuits due to the formation of lithium dendrites, which deteriorate the battery's lifespan and cycle characteristics.

Innovation Solution

An anode structure is developed with a sulfurized polyacrylonitrile (SPAN) protective layer on an anode current collector, either with or without an anode active material layer, to reduce reactivity with the electrolyte and inhibit dendrite formation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If lithium metal is used as anode active material to achieve high theoretical electric capacity, then electric capacity is improved, but lithium dendrites form and cause short circuits between cathode and anode

Engineering Contradiction:
Improveelectric capacityVSAvoidshort circuit prevention
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

A protective layer comprising sulfurized polyacrylonitrile (SPAN) is introduced as an intermediary between the lithium metal anode active material and the electrolyte. This protective layer acts as a mediator that prevents direct harmful interactions while allowing beneficial lithium ion transport, thereby suppressing dendrite formation and preventing short circuits between electrodes.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

A thin protective layer made of sulfurized polyacrylonitrile is applied over the lithium metal anode active material. This thin film structure provides physical protection against dendrite growth and chemical protection against electrolyte degradation, while maintaining flexibility and ionic conductivity for battery operation.

Inventive Principle:
Principle #30Flexible shells and thin films

2Quantity of substance

If lithium metal is used as anode active material, then theoretical electric capacity is improved, but lifespan characteristics deteriorate due to side reactions with electrolyte

Engineering Contradiction:
Improvetheoretical electric capacityVSAvoidlifespan characteristics
Core Design Contradiction:
Quantity of substanceVSDuration of action of stationary object

Solution Approach 1:

The sulfurized polyacrylonitrile protective layer serves as a protective intermediary that reduces direct contact between the lithium metal anode and the electrolyte, thereby minimizing side reactions that would otherwise degrade the battery over time and reduce lifespan characteristics.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The protective layer changes the chemical and physical parameters at the anode-electrolyte interface, creating a more stable environment that reduces parasitic reactions. This parameter modification at the interface level preserves the high capacity of lithium metal while extending battery lifespan.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively prevents the growth of lithium dendrites, enhancing the stability and cycle characteristics of lithium metal batteries by reducing side reactions and improving ionic conductivity.

Implementation Method 1

the protective layer includes sulfurized polyacrylonitrile (SPAN)... to reduce reactivity with the electrolyte and inhibit dendrite formation

Methodology Applied
Scientific EffectChemical stabilization:

Data Source

PatentUS20240030402A1Anode for lithium metal battery, lithium metal battery comprising anode and manufacturing method for anode for lithium metal battery
Publication Date: 2024.01.25 SAMSUNG SDI CO LTD
  • US20240030402A1 patent drawing
  • US20240030402A1 patent drawing
  • US20240030402A1 patent drawing

AI summary

An anode for lithium metal batteries, a lithium metal battery including the anode, and a method of manufacturing the anode for lithium metal batteries are provided. The anode for lithium metal batteries includes: an anode current collector; and a protective layer on the anode current collector, where an anode active material layer is disposed or absent between the anode current collector and the protective layer, the protective layer may include sulfurized polyacrylonitrile, and the anode active material layer may include a lithium metal and/or a lithium alloy.