Floating Wind Turbine Spar Assembly With Support Buoy Upending

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Solution Overview

Problem

The challenge of assembling and transporting large spar-type floating wind turbines is complicated by their weight, bulk, and deep draft, making them impractical for shallow water and exposed seas, requiring complex and costly vessels for horizontal towing and upending.

Innovation Solution

A method involving a spar buoy partially immersed at the lower end and a discrete support buoy offset longitudinally, with a brace supporting the upper structure, allowing the assembly to be inclined at an acute angle for transportation, and upended using buoyant upthrust and controlled rotation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If a spar buoy is used for floating wind turbine support, then stability against pitch, roll and heave motions is improved, but the deep draft makes it unsuitable for shallow water and complicates assembly operations

Engineering Contradiction:
Improvestability against pitch, roll and heave motionsVSAvoidassembly operations in shallow water
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The buoyant support system is divided into two separate components: a spar buoy for deep water stability and a discrete support buoy for shallow water assembly operations. This segmentation allows each component to be optimized for its specific function, with the spar buoy providing stability in deep water and the discrete support buoy enabling assembly in shallow water.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A discrete support buoy is introduced as an intermediary element during assembly operations in shallow water. This intermediary buoyant support enables the spar buoy to be assembled and positioned correctly before being deployed in deep water, bridging the gap between shallow water assembly requirements and deep water stability requirements.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If the spar buoy is towed horizontally through water, then transportation is simplified, but the assembly lacks stability and the upper structure is exposed to water damage

Engineering Contradiction:
Improvehorizontal towingVSAvoidassembly stability and protection from water
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The support buoy is designed to dynamically adjust its position and orientation during towing operations. It can rotate and reposition itself to maintain the upper structure above the water surface while still enabling horizontal transportation, providing both stability and protection during the towing process.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The discrete support buoy acts as an intermediary protective element during horizontal towing. It positions itself to support the upper structure above the water surface, preventing water damage while still allowing the assembly to be towed horizontally through the water.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Adaptability or versatility

If complex vessels are used for towing and upending the spar buoy, then transportation capability is improved, but cost and device complexity increase

Engineering Contradiction:
Improvetowing and upending capabilityVSAvoidvessel complexity and cost
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The discrete support buoy is designed to be self-sufficient during towing and upending operations. It provides its own buoyant support and can be maneuvered using simpler means compared to traditional complex vessels, reducing the need for expensive specialized equipment while maintaining towing and upending capability.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The discrete support buoy is a simpler, less expensive alternative to complex specialized vessels. It performs the necessary towing and upending functions without requiring expensive infrastructure, using a more economical buoyant support system that achieves the same adaptability with reduced complexity and cost.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient assembly and transportation of spar-type floating wind turbines using compact, inexpensive, and simple support buoys, reducing the need for complex buoyancy control systems and protecting the upper structure from damage.

Implementation Method 1

applying buoyant upthrust to the assembly by partial immersion of a spar buoy at a lower end of the assembly and at least partial immersion of at least one discrete support buoy that is attached to the spar buoy

Methodology Applied
Scientific EffectBuoyancy: Archimedes' Principle (Buoyancy)

Implementation Method 2

bracing an upper structure of the assembly with a brace that acts between the spar buoy and the upper structure

Methodology Applied
Scientific EffectMechanical Force: Mechanical Force

Implementation Method 3

upended using buoyant upthrust and controlled rotation

Methodology Applied
Scientific EffectGravitation: Gravitation

Data Source

PatentUS20250376248A1Assembly, transportation and installation of floating wind turbines
Publication Date: 2025.12.11 SUBSEA 7 NORWAY AS
  • US20250376248A1 patent drawing
  • US20250376248A1 patent drawing
  • US20250376248A1 patent drawing

AI summary

A spar-type floating offshore wind turbine assembly is assembled and then supported in a transport configuration with its longitudinal axis substantially horizontal or inclined at a shallow acute angle to the horizontal. The assembly is upended during installation to bring the longitudinal axis to a substantially vertical orientation. In a transport configuration, buoyant upthrust is applied to the assembly by immersion of a spar buoy at a lower end of the assembly and of at least one discrete support buoy that is attached to the spar buoy at a position offset longitudinally from the lower end. A brace acts between the spar buoy and an upper structure of the assembly, that structure comprising a mast that is cantilevered from an upper end of the spar buoy. The brace may be attached to the or each support buoy.