Spare Wheel Cap with Integrated Tool Recesses

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Solution Overview

Problem

Existing spare wheel assemblies require removal of other parts before accessing the ornament-removal tool, making it inconvenient to access and use quickly.

Innovation Solution

A spare wheel assembly with a spare-wheel cap featuring raised fins for gripping and recesses to securely hold an ornament-removal tool, allowing for easy rotation and quick access to the tool.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the ornament-removal tool is positioned inside the spare wheel assembly requiring removal of other parts to access, then the tool is securely stored, but the accessibility and ease of operation deteriorates

Engineering Contradiction:
Improvesecure storageVSAvoidaccessibility
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The ornament-removal tool is extracted from the interior storage location and repositioned to be mounted on the exterior surface of the spare wheel cap, allowing direct access without removing other components while maintaining secure attachment through dedicated mounting features

Inventive Principle:
Principle #2Taking out (Extraction)

2Ease of manufacture

If the spare wheel cap has a simple smooth surface, then the manufacturing is easier, but the gripping ability and ease of rotation deteriorates

Engineering Contradiction:
Improvesimple structureVSAvoidgripping ability
Core Design Contradiction:
Ease of manufactureVSEase of operation

Solution Approach 1:

The cap surface transitions from uniformly simple to having localized textured regions or gripping zones at specific locations, maintaining overall manufacturing simplicity while providing enhanced friction and grip where hands contact the cap for rotation

Inventive Principle:
Principle #3Local quality

3Ease of operation

If the ornament-removal tool is permanently fixed to the cap, then the tool is always accessible, but the ability to remove and store the tool deteriorates

Engineering Contradiction:
ImproveaccessibilityVSAvoidremovable storage
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The tool mounting system employs a dynamic attachment mechanism that allows the tool to be easily installed and removed from the cap, transitioning between a readily accessible mounted state and a stored separated state, accommodating different user needs

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS9932075B1Spare wheel assembly for a vehicle
Publication Date: 2018.04.03 FORD GLOBAL TECH LLC
  • US9932075B1 patent drawing
  • US9932075B1 patent drawing
  • US9932075B1 patent drawing

AI summary

A spare wheel assembly includes a spare-wheel cap having a core, and raised fins radially extending from the core toward a perimeter of the cap to form a cross and configured to provide gripping portions for rotating the cap. The spare wheel assembly further includes an ornament-removal tool having a handle and a longitudinal member extending therefrom. Some of the fins define recesses configured to receive and retain the handle and member to removably secure the tool to the cap.