Spark Emission Particle Detector for Real-Time Aerosol Analysis

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Solution Overview

Problem

Existing particle analysis methods are often expensive, complex, and pose optical hazards, lacking efficient aerodynamic focusing and requiring skilled maintenance, while real-time analysis is hindered by the need for lasers and complex instrumentation.

Innovation Solution

A spark emission particle detector is developed, comprising a gas flow chamber, aerosol charger, collection electrode, power supply, and optical detector, which concentrates aerosol particles using electrostatic charging and spark discharge for real-time composition analysis without optical hazards, in a compact and simpler setup.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If laser-induced breakdown spectroscopy is used for particle vaporization, then real-time particle composition analysis is achieved, but optical hazards and maintenance complexity increase

Engineering Contradiction:
Improvereal-time analysis capabilityVSAvoidoptical hazards
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent replaces the laser-based optical system with an electrical discharge system. Instead of using laser beams to vaporize particles, the invention uses spark discharge between electrodes to create plasma for particle analysis. This substitution eliminates optical hazards associated with high-power lasers while maintaining real-time analysis capability through electrical and optical field interactions.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent employs simple, inexpensive electrodes that can be easily replaced rather than complex laser systems requiring skilled maintenance. The electrodes are consumable components that degrade over time but can be quickly swapped out, reducing maintenance costs and complexity compared to laser systems that require specialized technicians.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Productivity

If aerosol mass spectrometer or time-of-flight mass spectrometer is used, then real-time particle composition analysis is achieved, but device size and cost increase

Engineering Contradiction:
Improvereal-time composition analysisVSAvoidinstrumentation complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent divides the analysis system into separate functional modules: aerosol generation, electrostatic charging, particle transport, spark discharge vaporization, and optical detection. Each module performs a specific function and can be independently optimized or replaced, simplifying the overall system compared to integrated mass spectrometers while maintaining real-time analysis capability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces an intermediary plasma stage between particle introduction and detection. Instead of directly analyzing particles or ions, the system uses spark-induced plasma to vaporize and atomize particles, creating a intermediate state that emits characteristic optical radiation for detection. This intermediary approach simplifies the detection pathway compared to direct mass spectrometric analysis.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Temperature

If particles are drawn through an orifice or aerosol lens into a particle beam, then particle vaporization is achieved, but aerodynamic focusing efficiency is insufficient

Engineering Contradiction:
Improveparticle vaporizationVSAvoidaerodynamic focusing efficiency
Core Design Contradiction:
TemperatureVSProductivity

Solution Approach 1:

The patent replaces aerodynamic focusing mechanisms (orifices, aerosol lenses) with electrostatic focusing using charged particles and electric fields. Particles are electrostatically charged and then focused onto the spark discharge zone using electric field gradients, achieving more efficient concentration and vaporization compared to purely aerodynamic approaches.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables real-time, cost-effective aerosol composition analysis with reduced equipment complexity and no optical hazards, improving upon existing methods by concentrating particles and simplifying instrumentation.

Implementation Method 1

an aerosol charger to place an electrostatic charge on the aerosol particles carried in the stream of gas or gas mixture

Methodology Applied
Scientific EffectElectrostatic charging: Electrostatic Induction

Implementation Method 2

a collection electrode downstream from the aerosol charger to attract the charged particles in response to a received initial voltage and polarity

Methodology Applied
Scientific EffectElectrostatic attraction: Electrostatic Induction

Implementation Method 3

a grounding electrode to provide an electrical flow to produce a spark discharge on the collection electrode

Methodology Applied
Scientific EffectSpark discharge: Electric Spark

Implementation Method 4

an optical detector that receives light emitted by the spark discharge and detect a property of the particles from the received light

Methodology Applied
Scientific EffectLight emission from plasma: Luminescence

Data Source

PatentUS9140653B2Spark emission particle detector
Publication Date: 2015.09.22 TSI INC
  • US9140653B2 patent drawing
  • US9140653B2 patent drawing
  • US9140653B2 patent drawing

AI summary

Techniques and devices are disclosed for detecting particle composition. In one aspect, a method performed by a detector to detect particles includes receiving particles at an aerosol inlet of the detector. The method includes carrying the received particles within a stream of gas and charging the particles within the stream of gas using a charger to have a charge. The method includes transporting the charged particles to a location of a collection electrode. The method includes biasing the collection electrode to a voltage using a high-voltage supply to attract either negatively or positively charged particles, and analyzing the particles.