Stacked Spark Gap Electrode Contact Using Offset Holding Frames

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Solution Overview

Problem

Existing stack spark gap designs face challenges in making contact between electrodes, especially when using increasingly thin electrodes, as the narrow side contact becomes difficult and direct contact with wireless control elements is no longer possible.

Innovation Solution

The spark gap arrangement features holding frames with receptacle openings for control elements, allowing contact with electrodes on their larger face or back side, rather than the narrow side. This is achieved by offsetting the holding frames relative to each other, enabling contact via control elements inserted in the receptacle openings.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If electrodes are made thinner to reduce space requirements, then the space requirement is reduced, but making contact between electrodes becomes difficult

Engineering Contradiction:
Improvespace requirementVSAvoidcontact making difficulty
Core Design Contradiction:
Volume of moving objectVSEase of operation

Solution Approach 1:

The patent transitions from radial contact (narrow side) to axial contact (front side) by stacking holding frames vertically. The control element in the upper holding frame contacts the electrode on its front surface, utilizing the vertical dimension to solve the contact difficulty problem while maintaining thin electrode design.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The holding frame structure acts as an intermediary mechanism that positions the control element to contact the electrode through the receptacle opening. This intermediary arrangement enables reliable contact without requiring direct radial access to the thin electrode's narrow side.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Device complexity

If contact is made on the narrow side of electrodes, then direct contact is achieved, but insulation intervals and complexity increase

Engineering Contradiction:
Improvecontact complexityVSAvoidcontact reliability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent changes the contact dimension from radial (narrow side) to axial (front side) by using the stacking arrangement. This dimensional change simplifies the contact structure and reduces insulation requirements while maintaining reliable electrical contact between the control element and electrode.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS12244123B2Spark gap arrangement
Publication Date: 2025.03.04 PHOENIX CONTACT GMBH & CO KG
  • US12244123B2 patent drawing
  • US12244123B2 patent drawing
  • US12244123B2 patent drawing

AI summary

A spark gap arrangement with at least three electrodes and with at least two holding frames, which are arranged flat one on top of the other, wherein each of the holding frames has an edge that surrounds a recess for accommodating at least one electrode, wherein at least one receptacle opening is made in the edge of at least one holding frame, in which opening a control element is arranged, and wherein the holding frames are arranged offset relative to one another around their central axis perpendicular to the plane of the holding frame, in such a way that the receptacle opening of a first holding frame is located above an electrode which is accommodated in a second holding frame arranged underneath, so that the control element arranged in the receptacle opening of the first holding frame makes contact with the electrode accommodated in the second holding frame arranged underneath.