Spark Gap Arrangement Surge Protection Trigger Circuit

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Solution Overview

Problem

Conventional triggerable spark gaps lack the ability to effectively protect voltage-sensitive electrical components from surge voltages within a specific voltage range, particularly in electronically controlled voltage converters and transformers, due to limitations in voltage tolerance and temperature-dependent characteristics.

Innovation Solution

A spark gap arrangement incorporating a trigger circuit with a voltage-limiting component, a transformer, and a triggerable arresting element, which includes Zener diodes and a thyristor, allows for precise voltage control and ignition of the spark gap within a predefined voltage range (e.g., 420-480 volts), enabling effective surge voltage protection by charging and discharging energy storage devices to trigger the spark gap.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional triggerable spark gap is used, then the structure is simple, but the voltage tolerance and temperature-dependent characteristics are insufficient for protecting voltage-sensitive components

Engineering Contradiction:
Improvesurge voltage protection capabilityVSAvoidcircuit structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

A trigger circuit is introduced as an intermediary between the surge voltage and the spark gap. This trigger circuit includes a voltage-limiting component and charge storage devices that mediate the interaction, enabling the spark gap to activate only when surge voltage exceeds a predefined threshold while maintaining simple overall structure.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The charge storage devices are pre-charged to a specific voltage level before surge events occur. The voltage-limiting component is pre-configured with Zener diodes set to a predetermined voltage range, so that when surge voltage occurs, the system can immediately respond by triggering the spark gap without delay for activation.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If the spark gap is made to trigger at lower voltages, then protection for voltage-sensitive components is improved, but the spark gap may ignite during normal operation causing false triggering

Engineering Contradiction:
Improveprotection sensitivityVSAvoidvoltage threshold control
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The trigger circuit uses charge storage devices with specific capacitance values and voltage-limiting components with precisely selected Zener diode breakdown voltages to create a well-defined activation threshold. By adjusting these parameters, the system achieves high protection sensitivity while preventing false triggering during normal operation.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The voltage-limiting component provides feedback control by comparing the surge voltage against the predetermined threshold set by the Zener diodes. Only when the surge voltage exceeds this threshold does the trigger circuit activate, ensuring precise voltage threshold control and preventing false triggering.

Inventive Principle:
Principle #23Feedback

3Reliability

If a trigger circuit with voltage-limiting component is added, then voltage tolerance and temperature-dependent voltage control are enhanced, but the device complexity increases

Engineering Contradiction:
Improvevoltage toleranceVSAvoidtrigger circuit components
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The voltage-limiting component uses Zener diodes whose breakdown voltages are selected to provide the desired temperature-dependent control characteristics. This allows the system to maintain reliable voltage tolerance across varying temperatures without requiring complex additional circuitry.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The trigger circuit is designed to perform multiple functions: voltage limiting, temperature compensation, charge storage, and trigger activation. By integrating these functions into a single coordinated circuit, the patent avoids the need for separate dedicated components for each function, thereby reducing overall device complexity while enhancing voltage tolerance.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides enhanced voltage tolerance and temperature-dependent voltage control, ensuring the spark gap ignites only within the specified voltage range, effectively protecting electrical components from surge voltages without causing damage, and is adaptable for various operating voltages and temperatures.

Implementation Method 1

The voltage-limiting component may, for example, comprise one or more semiconductor diodes... The Zener diodes are preferably connected in series in the trigger circuit so that the operating voltage drops evenly over the Zener diodes

Methodology Applied
Scientific EffectZener diode breakdown: Avalanche Breakdown

Implementation Method 2

The triggerable arresting element... discharges the second charge storage device via a primary side of the transformer. A secondary side of the transformer is connected to the triggerable spark gap

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 3

a spark gap between the electrodes is ignited by applying a corresponding voltage to one of the electrodes... An ionized gap, for example, via which a current flows between the electrodes, is created in the gas-filled space

Methodology Applied
Scientific EffectElectrical breakdown: Electric Spark

Data Source

PatentUS10554041B2Spark gap arrangement
Publication Date: 2020.02.04 TDK ELECTRONICS AG
  • US10554041B2 patent drawing

AI summary

A spark gap arrangement includes a triggerable spark gap and a trigger circuit. The spark gap arrangement also includes a first and a second charge storage device, a voltage limiting component, a trigger diode, a triggerable arresting element, and a transformer. The voltage limiting component and the trigger diode are designed to relay an input pulse in a specified voltage range and charge the first charge storage device. Furthermore, the trigger circuit is designed such that the triggerable arresting element is connected via the first charge storage device dependent on the voltage and discharges the second charge storage device via a primary side of the transformer.