Spark Timing Control for Cold Start Particulate Reduction

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Solution Overview

Problem

Conventional spark timing strategies during cold starts in vehicle engines primarily direct combustion heat to catalytic converters, failing to address particulate emissions and resulting in inefficient combustion and longer catalytic heating mode operation.

Innovation Solution

Advancing spark timing to direct combustion heat primarily to the combustion chamber surfaces during cold starts, and adjusting fuel injection timing to optimize heat transfer, thereby reducing particulate emissions and improving combustion efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If spark timing is retarded during cold start, then catalytic converter temperature increases faster, but particulate emissions increase due to fuel impingement on cold combustion surfaces

Engineering Contradiction:
Improvecatalytic converter temperatureVSAvoidparticulate emissions
Core Design Contradiction:
TemperatureVSObject-generated harmful factors

Solution Approach 1:

The patent applies preliminary action by advancing spark timing before top dead center during cold start conditions to preheat combustion chamber surfaces before fuel injection. This preliminary heating action prevents fuel impingement on cold surfaces that would otherwise generate excessive particulates, while still allowing the catalytic converter to warm up subsequently.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent inverts the conventional approach by advancing spark timing instead of retarding it during cold start. Conventional wisdom retards timing to direct heat to the catalytic converter, but this patent does the opposite - it advances timing to direct heat to combustion surfaces first, then transitions to retarded timing once surfaces are heated, thereby eliminating particulate formation while still achieving catalytic light-off.

Inventive Principle:
Principle #13The other way round (Inversion)

2Object-generated harmful factors

If spark timing is advanced to heat combustion surfaces, then particulate emissions are reduced, but catalytic converter heating time increases

Engineering Contradiction:
Improveparticulate emissionsVSAvoidcatalytic heating mode operation time
Core Design Contradiction:
Object-generated harmful factorsVSLoss of time

Solution Approach 1:

The patent applies dynamics by implementing a transition strategy where spark timing is advanced during an initial phase to heat combustion surfaces, then dynamically switched to retarded timing once surfaces reach adequate temperature. This dynamic adjustment optimizes the balance between reducing particulates and heating the catalytic converter, minimizing total warm-up time while maintaining low emissions.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent uses periodic action by dividing the cold start process into distinct phases: an initial phase with advanced timing for surface heating, followed by a transition phase, and finally a catalytic heating phase with retarded timing. This periodic switching of spark timing strategies ensures both particulate reduction and efficient catalytic converter warming.

Inventive Principle:
Principle #19Periodic action

3Temperature

If conventional spark timing is used during cold start, then catalytic converter is heated, but combustion stability is poor and driver notices abnormal operation

Engineering Contradiction:
Improvecatalytic converter temperatureVSAvoidcombustion stability
Core Design Contradiction:
TemperatureVSStability of the object's composition

Solution Approach 1:

The patent applies preliminary action by advancing spark timing to ensure reliable combustion chamber surface heating before normal combustion begins. This preliminary heating action stabilizes combustion by preventing fuel impingement on cold surfaces, which would cause unstable combustion and noticeable driver complaints, while still achieving catalytic converter heating.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Significantly reduces particulate emissions and shortens the catalytic heating mode operation time, enhancing combustion stability and efficiency during cold starts.

Implementation Method 1

advancing spark timing such that combustion heat is primarily directed to a surface in a combustion chamber in the engine during a cold start mode

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Implementation Method 2

a light-off temperature may be a temperature where the conversion of combustion gases by the catalyst in the converter may have reached a desired level of efficiency

Methodology Applied
Scientific EffectThermal heating: Heating

Data Source

PatentUS10156219B1Method for controlling spark timing in a cold start condition for an engine in a vehicle propulsion system and controller for executing the method
Publication Date: 2018.12.18 GM GLOBAL TECHNOLOGY OPERATIONS LLC
  • US10156219B1 patent drawing
  • US10156219B1 patent drawing
  • US10156219B1 patent drawing

AI summary

A method and a controller for controlling spark timing in a cold start condition for an engine in a vehicle propulsion system. The method includes determining whether the engine is in a cold start condition, and advancing spark timing before top dead center in a combustion cycle such that combustion heat is primarily received by a surface in a combustion chamber in the engine if the engine is in a cold start condition.