Light Extraction Apparatus with Sparse Fluorescent Coating

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Solution Overview

Problem

Current gas discharge lamps with fluorescent or phosphorescent layers face challenges in achieving optimal illumination efficiency due to the trade-off between ultraviolet light absorption and visible light penetration, where thick layers absorb more UV but reduce visible light penetration, and thin layers absorb less UV but allow more light through, leading to energy wastage and reduced brightness.

Innovation Solution

A light-extraction apparatus with a visible-light coating featuring a sparse, monolayered scattering pattern of particles that omnidirectionally reflects ultraviolet light while allowing visible light to penetrate, reducing the thickness of the fluorescent or phosphorescent layer and increasing the spacing between particles to enhance light extraction and reduce energy loss.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If the thickness of the fluorescent or phosphorescent layer is increased to absorb more ultraviolet energy, then the absorption rate of ultraviolet lights is improved, but the penetration rate of visible lights is reduced

Engineering Contradiction:
Improveabsorption rate of ultraviolet lightsVSAvoidpenetration rate of visible lights
Core Design Contradiction:
Use of energy by moving objectVSIllumination intensity

Solution Approach 1:

The invention divides the traditional thick fluorescent layer into multiple thin layers separated by light-reflecting structures. Specifically, it uses a multi-layered configuration where fluorescent layers are interspersed with light-reflecting layers, creating a segmented structure that increases the effective absorption path for UV light while maintaining visibility for emitted light. This segmentation allows the system to achieve high UV absorption without sacrificing visible light penetration, as each thin fluorescent layer can be optimally illuminated by reflected UV energy from subsequent layers.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention introduces a vertical dimension to light interaction by implementing alternating fluorescent and light-reflecting layers. Instead of simply increasing the thickness of a single fluorescent layer (one-dimensional approach), the patent creates a multi-dimensional structure where UV light can be reflected back and forth between layers, increasing the effective interaction path length without proportionally increasing the physical thickness of fluorescent material. This dimensional approach allows simultaneous optimization of both UV absorption and visible light transmission.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Illumination intensity

If the thickness of the fluorescent or phosphorescent layer is decreased to increase visible light penetration, then the penetration rate of visible lights is improved, but the absorption rate of ultraviolet lights is reduced

Engineering Contradiction:
Improvepenetration rate of visible lightsVSAvoidabsorption rate of ultraviolet lights
Core Design Contradiction:
Illumination intensityVSUse of energy by moving object

Solution Approach 1:

The invention implements preliminary action by placing light-reflecting layers between and behind the fluorescent layers. These reflective structures are positioned in advance to intercept UV light that passes through the first fluorescent layer and reflect it back, ensuring that the UV energy is utilized by subsequent fluorescent layers. This preliminary positioning of reflective elements guarantees that UV energy is not wasted, allowing thin fluorescent layers to achieve adequate UV absorption through multiple reflection cycles.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent ensures continuity of useful action by creating a system where UV light continuously interacts with fluorescent layers through multiple reflections. The light-reflecting layers maintain continuous UV energy delivery to the fluorescent materials, ensuring that even thin fluorescent layers receive sufficient UV exposure to emit visible light effectively. This continuous interaction pattern maintains high absorption efficiency without requiring thick fluorescent layers that would block visible light.

Inventive Principle:
Principle #20Continuity of useful action

3Loss of energy

If a thick fluorescent or phosphorescent layer is used to ensure complete absorption of ultraviolet energy, then energy efficiency is improved, but the illumination brightness is reduced due to light blocking

Engineering Contradiction:
Improveultraviolet energy absorption efficiencyVSAvoidillumination brightness
Core Design Contradiction:
Loss of energyVSIllumination intensity

Solution Approach 1:

The invention segments the thick fluorescent layer into multiple thin alternating layers with light-reflecting interspersed layers. This segmentation allows UV energy to be absorbed progressively across multiple interfaces rather than requiring a single thick layer. Each thin fluorescent layer absorbs UV energy efficiently, and the reflective layers ensure that unabsorbed UV energy is redirected to subsequent layers, maintaining high overall absorption efficiency while keeping each fluorescent layer thin enough to allow visible light transmission.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The light-reflecting layers serve as intermediaries between the UV light source and the fluorescent layers, and between the fluorescent layers and the external environment. These intermediary reflective layers redirect UV energy to ensure complete absorption by the fluorescent materials, while simultaneously allowing the visible light emitted by the fluorescent layers to pass through to the observer. This intermediary structure decouples the absorption function from the transmission function, resolving the contradiction between energy efficiency and brightness.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution significantly improves the penetration rate of visible light and reduces the blocking effect of fluorescent or phosphorescent particles, resulting in enhanced illumination performance and energy efficiency while minimizing material usage and CO2 emissions.

Implementation Method 1

an optical film able to omnidirectionally reflect ultraviolet lights for an angle of incidence ranged from 0 to 90 degrees but to allow visible lights to penetrate therethrough

Methodology Applied
Scientific EffectUltraviolet light reflection: Reflection

Implementation Method 2

The visible light layer is consisted of fluorescent particles or phosphorescent particles

Methodology Applied
Scientific EffectFluorescence: Fluorescence

Implementation Method 3

The visible light layer is consisted of fluorescent particles or phosphorescent particles

Methodology Applied
Scientific EffectPhosphorescence: Phosphorescence

Data Source

PatentUS9416941B2Light-extraction apparatus for an optical-film lighting set having a visible-light coating
Publication Date: 2016.08.16 MII JENN WEI
  • US9416941B2 patent drawing
  • US9416941B2 patent drawing
  • US9416941B2 patent drawing

AI summary

A light-extraction apparatus for an optical-film lighting set having a visible-light coating include a transparent sealed body, a wide AOR (0 degree to 90 degrees) optical film for reflecting ultraviolet lights and a visible light layer. The transparent sealed body is formed as a hollow shell body to accommodate an ultraviolet light source. A supporting member coated with the optical film and the visible light layer is constructed to a wall of the shell body or inside the shell body. The visible light layer is consisted of monolayered fluorescent or phosphorescent particles, and the particles are evenly distributed to coat on the interior wall of the shell body or the supporting member inside the shell body in a sparse scattering manner. A fixed area ratio of the coverage of the particles to that of the inter-particle spacing is then provided to the visible light layer for obtaining a higher illumination performance.