Sparsely Pillared Organic-Inorganic Hybrid for Gas Adsorption

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Solution Overview

Problem

Existing organic-inorganic hybrid compounds have limited adsorption capacity and gas adsorption efficiency due to high pillar density and small pore volume, which restricts the interlayer space for adsorbing materials and gas molecules, especially under high humidity conditions.

Innovation Solution

A sparsely pillared organic-inorganic hybrid compound with a low pillar density and high structural stability is developed, featuring a gibbsite structure with intercalated dicarboxylate ions between inorganic layers, allowing for increased interlayer spacing and pore volume, achieved through a method other than hydrothermal synthesis, using trivalent and divalent metal cations and dicarboxylic acids.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If organic material is intercalated between inorganic layers to form hybrid compound, then structural stability is improved, but pillar density increases and pore volume decreases

Engineering Contradiction:
Improvestructural stabilityVSAvoidpore volume
Core Design Contradiction:
Stability of the object's compositionVSVolume of stationary object

Solution Approach 1:

The patent changes the density parameter of the intercalated organic material by using long-chain dicarboxylic acids (sebacic acid, adipic acid, pimelic acid) that form sparse pillars rather than dense packing. This parameter change maintains structural stability while preserving large pore volumes and high specific surface areas (500-1000 m²/g), enabling effective adsorption of gas molecules and harmful materials.

Inventive Principle:
Principle #35Parameter changes

2Area of stationary object

If activated carbon is used for adsorption, then specific surface area is improved, but pore size is too small and adsorption capacity is limited

Engineering Contradiction:
Improvespecific surface areaVSAvoidadsorption capacity
Core Design Contradiction:
Area of stationary objectVSQuantity of substance

Solution Approach 1:

The patent creates a hierarchical porous structure with macro-pores (2-50 nm) formed by the sparse pillar arrangement, which is larger than the micro-pores of activated carbon. This porous structure provides both high specific surface area and sufficient pore volume, enabling increased adsorption capacity for various gas molecules and harmful materials while maintaining easy molecular diffusion.

Inventive Principle:
Principle #31Porous materials

3Reliability

If aluminum oxide is used for adsorption, then surface adsorption property is improved, but specific surface area and total pore volume are small

Engineering Contradiction:
Improvesurface adsorption propertyVSAvoidspecific surface area
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The patent creates an organic-inorganic hybrid composite material combining gibbsite or aluminum oxide layers with intercalated dicarboxylic acid pillars. This composite structure maintains the excellent surface adsorption properties of aluminum oxide while introducing large pore volumes and high specific surface areas through the organic pillar structure, achieving both reliability and high adsorption capacity.

Inventive Principle:
Principle #40Composite materials

4Stability of the object's composition

If high pillar density is used in hybrid compound, then structural stability is improved, but interlayer space for adsorption is reduced

Engineering Contradiction:
Improvestructural stabilityVSAvoidinterlayer space
Core Design Contradiction:
Stability of the object's compositionVSVolume of stationary object

Solution Approach 1:

The patent applies partial intercalation by inserting organic dicarboxylic acid pillars at controlled intervals rather than filling all interlayer spaces. This partial action creates a sparse pillar structure that provides sufficient structural stability while leaving large continuous interlayer spaces (2-50 nm) available for adsorption of gas molecules and harmful materials, achieving optimal balance between stability and adsorption capacity.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The compound exhibits enhanced adsorption and storage capabilities for volatile organic compounds, harmful gases, and heavy metals, with improved molecular diffusion and storage efficiency, even at room temperature, due to its low pillar density and large pore volume, outperforming traditional materials like activated carbon and aluminum oxide.

Implementation Method 1

The organic material layer may form a hydrogen bond with each of the inorganic material layers

Methodology Applied
Scientific EffectHydrogen bond:

Implementation Method 2

The doped divalent cation may coordinate with all six oxygen atoms present around the octahedral site in the inorganic material layer, and may also be bound to anions present in the organic material layer by electrostatic attraction

Methodology Applied
Scientific EffectElectrostatic attraction:

Implementation Method 3

The compound exhibits enhanced adsorption and storage capabilities for volatile organic compounds, harmful gases, and heavy metals

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS11524903B2Sparsely pillared organic-inorganic hybrid compound
Publication Date: 2022.12.13 KARBOLUTION INC
  • US11524903B2 patent drawing
  • US11524903B2 patent drawing
  • US11524903B2 patent drawing

AI summary

A sparsely pillared organic-inorganic hybrid compound is provided. The sparsely pillared organic-inorganic hybrid compound includes: two inorganic material layers, each extending in one direction and facing each other; and an organic material layer disposed between the two inorganic material layers, wherein each of the inorganic material layers has a gibbsite structure in which a divalent metal cation is doped to an octahedral site, and the organic material layer includes a plurality of pillar portions, each of which is chemically bound to each of the two inorganic material layers such that the two inorganic material layers are connected to each other.