Spatially Encoded Micromaterials via Two-Photon Crosslinking

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current methods for miniaturizing functional materials to sub-millimeter scales face challenges in design, fabrication, and spatiotemporal encoding of functionality, limiting the complexity and versatility of devices, which are primarily passive and lack on-board energy generation capabilities.

Innovation Solution

A method involving two-photon crosslinking (TPC) microprinting, where a first photosensitive material is crosslinked to create a framework, and a second material is selectively crosslinked at predefined locations using focused laser beams to encode spatial functionality, enabling precise 3D patterning and chemical modification for advanced micromaterials.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If conventional microfabrication methods are used, then manufacturing simplicity is maintained, but manufacturing precision and structural complexity are limited

Engineering Contradiction:
Improvefeature size precisionVSAvoidstructure complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The fabrication process is segmented into multiple sequential steps: first forming a scaffold structure, then selectively modifying specific regions with different materials or properties. This allows complex functional devices to be built from simpler structural components through staged fabrication.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The method enables spatially selective modification of the scaffold where different regions acquire different chemical compositions, structures, or functionalities through controlled material exchange and selective crosslinking, allowing local property optimization without redesigning the entire structure.

Inventive Principle:
Principle #3Local quality

2Adaptability or versatility

If single-material microfabrication is used, then ease of manufacture is maintained, but material versatility and functional complexity are reduced

Engineering Contradiction:
Improvematerial versatilityVSAvoidfabrication process complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

A universal scaffold structure is fabricated first using a single photosensitive material, establishing the geometric framework before any functional materials are introduced. This preliminary structural formation simplifies the overall process by decoupling structural design from functional material selection.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The scaffold is subsequently combined with multiple different photosensitive materials through selective infiltration and crosslinking, creating a composite structure where each region can have optimized material properties for its specific function while maintaining a unified structural framework.

Inventive Principle:
Principle #40Composite materials

3Adaptability or versatility

If passive structural designs are used, then manufacturing simplicity is maintained, but functional capability and energy generation are limited

Engineering Contradiction:
Improvefunctional capabilityVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

Different regions of the device are assigned specific functional materials with distinct properties (e.g., actuating, sensing, energy generation) through selective crosslinking and material exchange, transforming a passive structure into an active multifunctional system with spatially distributed capabilities.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The scaffold structure serves as a universal platform that can accommodate multiple different functional materials and perform multiple functions simultaneously, enabling a single device to integrate actuation, sensing, and energy generation capabilities through material selection rather than structural redesign.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for the creation of sophisticated, chemically versatile micromaterials with advanced functionalities, enabling novel design opportunities for functional micromaterials with precise spatiotemporal control, potentially leading to active devices capable of autonomous operation.

Implementation Method 1

generating in the volume a framework of crosslinked first photosensitive material, the generating of the framework comprising exposing the first photosensitive material with a first focused laser beam according to a first pattern for specifically initiating a two-photon crosslinking of the first photosensitive material

Methodology Applied
Scientific EffectTwo-photon crosslinking: Photopolymerisation

Implementation Method 2

generating in the volume the structure, the generating of the structure comprising exposing the second photosensitive material with a second focused laser beam according to a second pattern for specifically initiating a two-photon crosslinking of predefined surface portions of the framework and the second photosensitive material

Methodology Applied
Scientific EffectTwo-photon crosslinking: Photopolymerisation

Data Source

PatentUS11084718B2Method for producing a structure with spatial encoded functionality
Publication Date: 2021.08.10 MAX PLANCK GESELLSCHAFT ZUR FOERDERUNG DER WISSENSCHAFTEN EV
  • US11084718B2 patent drawing
  • US11084718B2 patent drawing
  • US11084718B2 patent drawing

AI summary

The invention relates to a method for producing a structure with spatial encoded functionality, the method comprising:providing in a volume (114) a first photosensitive material (116) that is two-photon crosslinking compatible,generating in the volume (114) a framework of crosslinked first photo-sensitive material (116), the generating of the framework comprising exposing the first photosensitive material (116) with a first focused laser beam (118) according to a first pattern for specifically initiating a two-photon crosslinking of the first photosensitive material (116) in accordance with the first pattern,removing from the volume (114) any remaining non-crosslinked portions of the first photosensitive material (116),providing to the volume (114) a second photosensitive material (116) that is two-photon crosslinking compatible,generating in the volume (114) the structure, the generating of the structure comprising exposing the second photosensitive material (116) with a second focused laser beam (118) according to a second pattern for specifically initiating a two-photon crosslinking of predefined surface portions of the framework and the second photosensitive material (116) in accordance with the second pattern,removing from the volume (114) any remaining non-crosslinked portions of the second photosensitive material (116).