Speaker Assembly Casing for Slim Electronic Devices

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Solution Overview

Problem

Electronic devices with slim casings face limitations in configuring speaker assemblies due to restricted space, which hinders the size of the speaker components, particularly the magnet, affecting sound pressure and performance.

Innovation Solution

The speaker assembly is designed with a casing that exposes elements like the magnet and cone paper externally, optimizing space utilization by minimizing the casing thickness and incorporating a resonant region and cushion to enhance sound delivery and prevent casing deformation, allowing for improved performance without size constraints.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Shape

If the casing thickness is reduced to achieve a slim electronic device, then the external appearance is improved, but the space for speaker components is limited, affecting sound pressure and performance

Engineering Contradiction:
Improveslim casingVSAvoidsound pressure
Core Design Contradiction:
ShapeVSPower

Solution Approach 1:

The speaker element is rotated by 90 degrees relative to the casing thickness direction, allowing the magnet to be positioned in the plane of the casing rather than along its thickness. This dimensional reorientation enables the magnet size to be determined by the casing's width and depth rather than its limited thickness, resolving the contradiction between slim casing and adequate sound pressure

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Power

If the magnet size is increased to improve sound pressure, then the speaker performance is improved, but the casing size must be increased, which is not feasible in slim devices

Engineering Contradiction:
Improvesound pressureVSAvoidcasing size
Core Design Contradiction:
PowerVSArea of stationary object

Solution Approach 1:

By rotating the speaker element 90 degrees, the magnet is positioned in the horizontal plane of the casing rather than along its thickness dimension. This allows the magnet to utilize the casing's width and depth dimensions, enabling a larger magnet area without increasing the overall casing thickness or external dimensions

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Power

If the speaker element is positioned away from the center of the casing, then the magnet size can be increased, but the casing may deform or vibrate

Engineering Contradiction:
Improvemagnet sizeVSAvoidcasing deformation
Core Design Contradiction:
PowerVSStability of the object's composition

Solution Approach 1:

The casing is divided into functional regions: a first region that contacts the speaker element and a second region that serves as a resonant chamber. This segmentation allows the casing to be optimized for different functions - structural support where needed and acoustic resonance where beneficial - reducing overall deformation while accommodating a larger magnet

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The casing thickness is varied across different regions, with increased thickness in areas subject to stress from the speaker element and optimized thickness in the resonant region to enhance acoustic performance. This parameter change allows the casing to withstand forces from a larger magnet while maintaining acoustic benefits

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables the speaker assembly to achieve high sound pressure and performance even in slim electronic devices by maximizing the size of the magnet and reducing material costs, while preventing casing deformation and vibration transfer.

Implementation Method 1

The casing may include a resonant region to which a sound generated by the speaker unit is delivered

Methodology Applied
Scientific EffectResonance: Resonance

Implementation Method 2

The speaker assembly may include at least one of cone paper, a frame outside the cone paper, and a magnet configured to operate in response to an electrical signal

Methodology Applied
Scientific EffectElectromagnetic force: Lorentz Force

Data Source

PatentUS20240388826A1Electronic device
Publication Date: 2024.11.21 INNOTV LABS LLC
  • US20240388826A1 patent drawing
  • US20240388826A1 patent drawing
  • US20240388826A1 patent drawing

AI summary

Disclosed herein is an electronic device. In an embodiment, the electronic device may include a body, a display combined with the front of the body, and a speaker assembly embedded on at least one side of the body, wherein the speaker assembly may include a casing configured to form an external appearance and a speaker unit combined with the casing and configured to have at least part of an element of the speaker assembly exposed to an outside of the casing.