Speaker Box Front Cover With Through Hole For Resonance Control

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Solution Overview

Problem

The limited size of speaker boxes results in a narrow sound output channel, leading to poor sound quality due to the proximity of the front cover and housing, causing piano sound resonance.

Innovation Solution

The speaker box design includes a support wall within the housing to extend the sound output area by having a front cover with a through hole that runs through both the main body and side edge portions, allowing sound to be output from both areas, and optionally features a damping mesh and additional through holes arranged in an array for improved sound output.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If the speaker unit is loaded into the housing with limited overall size, then the speaker box can be compact and portable, but the distance between the front cover and housing becomes too small, resulting in a narrow sound output channel

Engineering Contradiction:
Improveoverall size of speaker boxVSAvoidsound output channel area
Core Design Contradiction:
Volume of moving objectVSArea of stationary object

Solution Approach 1:

The front cover is designed with a side edge portion that bends and extends toward the vibration system, creating a three-dimensional structure that expands the sound output channel in the lateral direction. This dimensional transformation allows the sound output area to be increased without increasing the overall volume of the speaker box, effectively resolving the contradiction between compact size and sufficient sound output channel area.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Volume of moving object

If the front cover is positioned close to the housing to reduce overall size, then the speaker box becomes more compact, but piano sound resonance occurs due to the narrow sound output channel

Engineering Contradiction:
Improveoverall size of speaker boxVSAvoidpiano sound resonance
Core Design Contradiction:
Volume of moving objectVSObject-affected harmful factors

Solution Approach 1:

By extending the side edge portion of the front cover toward the vibration system, the sound output channel is expanded in the lateral dimension. This dimensional change increases the distance between the vibration system and the front cover's blocking surface, reducing acoustic pressure and preventing piano sound resonance while maintaining the compact overall size of the speaker box.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Ease of manufacture

If the through hole is positioned away from the vibration system to maintain structural simplicity, then manufacturing is easier, but sound output quality deteriorates

Engineering Contradiction:
Improvestructural simplicityVSAvoidsound output quality
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The front cover is segmented into distinct functional portions: a main body portion located above the vibration system for primary sound output, and a side edge portion extending toward the vibration system with through holes for enhanced sound output. This segmentation allows the through holes to be positioned optimally close to the vibration system for improved sound quality while maintaining manufacturing feasibility through modular design.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enhances sound output smoothness and prevents piano sound resonance, resulting in improved sound quality within the constraints of the speaker box's overall size.

Implementation Method 1

sound produced by the speaker unit may be outputted from the main body portion and the side edge portion

Methodology Applied
Scientific EffectSound: Sound

Implementation Method 2

a side edge portion bending and extending from the main body portion toward the vibration system

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS11589143B2Speaker box
Publication Date: 2023.02.21 AAC MICROTECH (CHANGZHOU) CO LTD
  • US11589143B2 patent drawing
  • US11589143B2 patent drawing
  • US11589143B2 patent drawing

AI summary

Provided is a speaker box, including a housing having a receiving space and a speaker unit received therein. The housing extends into the receiving space to form a support wall. The speaker unit is supported by and fixed to the support wall. The housing has a sound output hole. The speaker unit includes a frame, a vibration system and magnetic circuit unit fixed to the frame, and a front cover covering the frame. The front cover is supported by and fixed to the support wall. The front cover includes a main body portion located above the vibration system, a side edge portion and a fixed portion covering the frame. The fixed portion is supported by and fixed to the support wall. The front cover has a through hole running through both the main body portion and the side edge portion. The speaker box has excellent sound quality.