Speaker Holder for Vibration Isolation in Thin Displays

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Solution Overview

Problem

The challenge is to effectively couple a speaker to a display device frame while minimizing vibrations, maintaining thinness, and reducing manufacturing costs, without compromising image quality or causing volume loss.

Innovation Solution

A sound device structure that includes a frame, a speaker adjacent to the frame, a coupling part on the speaker, and a holder positioned between the frame and the coupling part, where the holder penetrates the frame to securely attach the speaker, utilizing a soft material to isolate vibrations and maintain a slim design.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a speaker is directly attached to the frame, then the coupling is simple and manufacturing cost is low, but vibrations are transmitted to the frame causing image quality degradation

Engineering Contradiction:
Improvecoupling simplicityVSAvoidvibration transmission
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

A holder is introduced as an intermediary component between the speaker and the frame. The holder includes a first portion coupled to the speaker and a second portion coupled to the frame, acting as a mediator that prevents direct contact and vibration transmission while maintaining the coupling function.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The holder is configured with composite structural characteristics, combining rigidity for stable coupling with vibration isolation properties. The holder's design integrates multiple functional properties to simultaneously achieve stable attachment and vibration minimization.

Inventive Principle:
Principle #40Composite materials

2Length of moving object

If the speaker thickness is reduced to maintain thin display device, then the overall device thickness is reduced, but the speaker coupling stability and vibration isolation are compromised

Engineering Contradiction:
Improvedevice thicknessVSAvoidcoupling stability
Core Design Contradiction:
Length of moving objectVSReliability

Solution Approach 1:

The holder extends in the thickness direction (z-axis) with a configured length that provides sufficient coupling stability. By utilizing the thickness dimension effectively, the holder achieves stable speaker attachment without increasing the overall device thickness, as the holder's structure is optimized to fit within the available space.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The coupling structure is segmented into multiple portions: the holder's first portion coupled to the speaker and the second portion coupled to the frame. This segmentation allows each portion to be optimized for its specific function while maintaining overall compactness and stability.

Inventive Principle:
Principle #1Segmentation

3Object-affected harmful factors

If a holder structure is introduced to isolate vibrations, then vibration transmission is minimized, but manufacturing cost and structural complexity increase

Engineering Contradiction:
Improvevibration transmissionVSAvoidcoupling structure complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The holder is designed as a multi-functional component that simultaneously provides vibration isolation, mechanical coupling, and positional alignment. By integrating multiple functions into a single component, the overall device complexity is reduced compared to using separate components for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The holder merges the functions of vibration isolation and mechanical coupling into a single integrated structure. The first portion and second portion of the holder work together as a unified component, eliminating the need for separate isolation elements and simplifying the overall coupling structure.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration stabilizes the speaker attachment, minimizes vibration transmission to the frame, reduces manufacturing costs, and prevents the speaker from being shaken or separated, while maintaining a small thickness and minimizing volume loss.

Implementation Method 1

utilizing a soft material to isolate vibrations

Methodology Applied
Scientific EffectVibration isolation: Damping

Data Source

PatentUS20240365036A1Sound device and display device including the same
Publication Date: 2024.10.31 LG ELECTRONICS INC
  • US20240365036A1 patent drawing
  • US20240365036A1 patent drawing
  • US20240365036A1 patent drawing

AI summary

A sound device can include a frame, a speaker disposed adjacent to the frame, a coupling part disposed at one side of the speaker, and facing toward the frame, and a holder positioned between the frame and the coupling part of the speaker, the holder being coupled to the frame and coupled to the coupling part of the speaker. Also, the holder penetrates into a portion of the frame in a direction extending toward the frame from the coupling part.